Monthly (200 Hours) Checks - UniCarriers FD160-2 Operation & Maintenance Manual

PERIODIC INSPECTION
MONTHLY (200 OPERATING HOURS) CHECKS
Perform preoperational checks in addition to the following.
The adjustment and replacement of components and parts listed
as monthly check items are difficult and need a sufficient technical
knowledge and special tools.
4-21
Items to be checked
• Air cleaner – Clean element.
• Engine oil – Change (50 operating hours for the first time only).
• Engine oil filter – Change element (50 operating hours for the
first time only).
• Radiator hose – Check for deterioration.
• Radiator cap – Check for proper operation and installation.
• Shift lever – Check proper operation and looseness.
• Front axle – Check for deformation, cracks and damage.
• Front axle mounting bolt – Check for looseness.
• Tire tread – Check for wear or foreign matter.
• Wheel bearing – Check for looseness or noise.
• Brake hose and pipe – Check for damage, oil leaks or
interference.
• Brake oil – Check for leaks or contamination.
• Forks – Check for cracks or wear at their root area.
• Mast and lift bracket – Check for cracks or damage at the
welded area.
• End roller and side roller – Check for looseness, cracks or
damage at welded area.
• Lift chain – Check for elongation and lubrication.
• Chain anchor pin – Check for looseness and cracks.
• Sheave – Check for looseness, deformation, or damage.
• Attachment – Check each part for proper condition.
• Cylinder bushing and pin – Check for wear or damage.
• Relief valve and tilt lock valve – Check for proper function.
• Steering rod, arm, knuckle – Check for looseness or damage.
• Rear axle – Check for installation, deformation, or damage.
• Power steering unit – Check for installation.
• Wire harness – Check for damage.
• Greasing