Multiline monochrome / hdr cmos cameras, camera link hs (79 pages)
Summary of Contents for Dalsa Falcon 4-CLHS Series
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Falcon 4-CLHS Series ™ Camera User’s Manual CLHS True High Performance Area Scan sensors | cameras | frame grabbers | processors | software | vision solutions P/N: 03-032-20295-00 www.teledynedalsa.com...
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Teledyne DALSA believes all information provided in this manual to be accurate and reliable. Teledyne DALSA assumes no responsibility for its use. We reserve the right to make changes to this information without notice. We prohibit the reproduction of this manual in whole or in part by any means without prior permission obtained from Teledyne DALSA.
Contents SERIES OVERVIEW ESCRIPTION Falcon4-CLHS Overview Camera Firmware ODEL UMBERS Monochrome Cameras Supported Teledyne DALSA Frame Grabbers Accessories ARDWARE AND OFTWARE NVIRONMENTS Mounting Frame Grabbers and Cabling Software Platforms Development Software for Camera Control FALCON4-CLHS SPECIFICATIONS OMMON PECIFICATIONS Sensor Cosmetic Specifications...
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Trigger Overlap: Feature Details ROCESSING ATEGORY Data Processing Feature Descriptions FPN Correction Performing an FPN Setup via Sapera CamExpert FPN Correction Defective Pixel Replacement Example User Defective Pixel Map XML File Monochrome Defective Pixel Replacement Algorithm Description MAGE ORMAT ONTROL ATEGORY Image Format Control Feature Description Width and Height Features for Partial Scan Control...
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External Inputs: Using a Balanced Driver Output Signals Electrical Specifications External Output Details and DC Characteristics External Output AC Timing Characteristics External Outputs: Using External TTL/LVTTL Drivers External Outputs: Using External LED Indicators Using Falcon4 Outputs to drive other Falcon4 Inputs DECLARATIONS OF CONFORMITY FCC Statement of Conformance FCC Class A Product...
Supports a power supply input of 10 to 30 Vdc • Supports the CLHS device discovery methodology providing plug and play capability • Implements GenICam and associated GenCP compatible with Teledyne DALSA or third party CLHS frame grabbers • Acquisitions in 8 or 10-bit •...
Accessories Falcon4 Accessories & Cables (sold separately) Order Number I/O Breakout Cable G5-AIOC-BRKOUT2M (2 meter Screw Retention to Euroblock connector) Generic 12 volt power supply for the I/O & Power G3-APWS-S10S04M connector (Samtec 10-Pin) – 4 Meter length M42 to F-mount (Nikon) adapter G2-AM42-MOUNT4 Note that there is no support for Nikon lens features such as focus and aperture motor controls.
Frame Grabbers and Cabling A Teledyne DALSA frame grabber, such as the Xtium2-CLHS PX8, is recommended for error free acquisitions with the Falcon4 camera (contact sales for additional information). Cable Manufactures Contact Information for contact information for information on CLHS CX4 cable suppliers and various I/O solutions for your imaging solution.
Falcon4-CLHS Specifications The common specifications listed first are followed by model specific tables of functional features and timing details. Common Specifications Camera Controls Communication Protocol GenCP (GenICam GenCP compliant software), CLHS X Protocol. Synchronization Modes Free running, Triggered (via CX4 cable or external I/O). Exposure Control Internal –...
Environmental Conditions Operating Temperature All Models: -20°C to +50°C (-4°F to +122°F) Any metallic camera mounting provides heat-sinking therefor reducing the internal temperature. (at camera front plate) Operating Relative Humidity 5% to 90% non-condensing. Storage -40°C to +80°C (-4°F to +176°F) temperature at 20% to 80% non-condensing relative humidity.
Falcon4-CLHS Specifications: M4480, M4400 Model specific specifications and response graphics for the Lince-11m series are provided here. The response curves describe the sensor, excluding lens and light source characteristics. Supported Features M4480 M4400 Resolution 4480 x 2496 4480 x 2496 Sensor E2V Lince 11M E2V Lince 11M...
Defective Pixel Specification for Models M4480/M4400 These defective pixel specifications in the following table are as published by the sensor manufacturer. Falcon4 cameras apply defective pixel corrections to improve the camera performance. Number of defective pixels allowed in the full window size of 4480 x 2496. For mono devices: A defective pixel is defined as a pixel which has a response that deviates 102 LSB10 in a dark image or a corrected gray image, or a saturated Defective Pixels...
Installation If you are familiar with CLHS cameras and Teledyne DALSA frame grabbers follow these steps to quickly install and acquire images with Falcon4-CLHS and the CamExpert tool provided with Sapera LT in a Windows OS system. Quick Start (using a Teledyne DALSA Frame Grabber) •...
A 10 pin I/O (Samtec) connector for camera power, trigger, strobe and general I/O signals. The connector supports a retention latch, while additionally the case supports an I/O cable with locking thumbscrews. Teledyne DALSA provides optional cables for purchase (see Ruggedized Cable Accessories).
ESD management. Teledyne DALSA has performed ESD testing on cameras using an 8 kilovolt ESD generator without any indication of operational faults. The two following methods, either individually or together will prevent ESD problems.
The Sapera CamExpert tool allows a user to test the camera and frame grabber combination and their functions. CamExpert saves the Teledyne DALSA frame grabber user settings as individual camera parameter files on the host system (*.ccf). The camera settings are saved within the camera as a user set.
This avoids confusion by eliminating parameter choices when they do not apply to the hardware in use. When using a Teledyne DALSA frame grabber and camera, CamExpert groups all frame grabber parameters first and then follows with the supported camera features. Together the user configures the imaging system.
Naming Convention (indicated by DFNC), versus the GenICam Standard Features Naming Convention (SFNC tag is not shown). Features listed in the description table that are tagged as Invisible are usually for Teledyne DALSA or third-party software usage—not typically needed by end user applications.
Camera Information Category Camera information can be retrieved via a controlling application. Parameters such as camera model, firmware version, etc. are read to uniquely identify the connected Falcon4-CLHS device. These features are typically read-only. Camera Information Feature Descriptions Display Name Feature &...
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Device Temperature DeviceTemperatureSelector Select the source where the temperature is 1.00 Selector read. Beginner Temperature DeviceTemperature Internal temperature in degrees Celsius 1.00 Beginner Input Voltage deviceInputVoltage Voltage at power connector (V) 1.00 DFNC Beginner Device Built-In Status deviceBISTStatus List the BIST status. Display the most critical 1.00 Test error if there are multiple errors.
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Temperature Monitor temperatureMonitorON Turn on/off the temperature monitor function. 1.00 DFNC Invisible DFNC Major Rev deviceDFNCVersionMajor Major revision of Dalsa Feature Naming 1.00 Convention which was used to create the DFNC device’s XML. Invisible DFNC Minor Rev deviceDFNCVersionMinor Minor revision of Dalsa Feature Naming 1.00...
Power-up Configuration Dialog CamExpert provides a dialog box which combines the features to select the camera power-up state and for the user to save or load a Falcon4 camera state. Camera Power-up Configuration The first drop list selects the camera configuration state to load on power-up (see feature UserSetDefaultSelector).
Camera Control Category The Falcon4-CLHS Camera Control category, as shown by CamExpert, groups sensor specific parameters. This group includes controls for frame rate, exposure time, gain, etc. Sensor Control Feature Descriptions Display Name Feature & Values Description Device Version & View 1.00 Device Scan Type DeviceScanType...
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ExposureMode Selects the exposure control operating mode. 1.00 Exposure Mode Beginner Timed Timed The length of the exposure is controlled with the "Exposure Time" feature. The exposure starts with the trigger event. Trigger Width TriggerWidth Uses the width of the trigger signal pulse to control the exposure duration.
Digital IO Control Category The Digital IO Control category, as shown by CamExpert, groups features used to configure acquisition actions based on those inputs. 26 • Operational Reference Falcon™ 4-CLHS Series...
Digital IO Control Feature Descriptions Display Name Feature & Values Description Device Version & View 1.00 Trigger Selector TriggerSelector Selects which type of trigger to configure with the Guru various Trigger features. Single Frame Trigger(Start) FrameStart Selects a trigger starting the capture of a single frame. MultiFrame Trigger(Start) FrameBurstStart Selects a trigger to capture multiple frames.
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1.00 lineName Description of the physical Pin associated with the logical Line Name Beginner line. DFNC Input 1 Input1 Associated with the logical line Input 1 Input 2 Input2 Associated with the logical line Input 2 Output 1 Output1 Associated with the logical line Output 1 Output 2 Output2 Associated with the logical line Output 2...
1.00 outputLinePulseActivation Specifies the input line activation mode to trigger the Output Line Pulse Activation Beginner OutputLine pulse. DFNC Rising Edge RisingEdge Specifies that the trigger is considered valid on the rising edge of the source signal. Falling Edge FallingEdge Specifies that the trigger is considered valid on the falling edge of the source signal.
Trigger Mode Details Falcon4-CLHS image exposures are initiated by an event. The trigger event is either the camera’s programmable internal clock used in free running mode, an external input to the controlling frame grabber used for synchronizing exposures to external triggers, or a programmed function call message by the controlling computer.
Trigger Overlap: Feature Details The Trigger Overlap feature defines how the Falcon4-CLHS handles triggers that might occur more frequently than the Frame Active period (an exposure plus readout period). If TriggerOverlap = OFF, then triggers received before the end of the Frame Active period are ignored. Other TriggerOverlap values are dependent on the camera model and sensor used.
Data Processing Category The Data Processing category, as shown by CamExpert, groups features used to configure fixed pattern noise (FPN) correction. 32 • Operational Reference Falcon™ 4-CLHS Series...
Data Processing Feature Descriptions Display Name Feature & Values Description Device Version & View 1.00 Processing Pixel Size processingPathBpp Pixel size in bits per pixel during Guru processing. DFNC 1.00 FPN Correction Mode FPNCorrectionMode Sets the mode for the FPN correction. Expert Optical Black Reference FPN correction DFNC...
FPN Correction The fixed pattern noise (FPN) correction compensates for dark current noise unique to each camera sensor. The Falcon4 uses 2 stages of FPN correction: • Row-by-row dark current correction using values generated with shielded reference pixels (Optical Black Reference and Optical Black Reference Calibration Offset features). •...
Performing an FPN Setup via Sapera CamExpert The Sapera LT CamExpert tool provides an easy GUI based method for a user to perform a FPN Calibration. For FPN calibration the camera must acquire a suitable dark image. FPN Correction In general, factory FPN correction is sufficient for most applications. However, if a new FPN correction is required a user set FPN correction can be applied.
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Pixel values should all be above zero. Note that the Black Level setting is not applied during calibration. Step 3. Set the FPN Correction Mode to Calibration and select the required user set from FPN Correction Active SetflatfieldCorrectionCurrentActiveSet drop-down menu. Step 4.
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Step 6. In the Calibration FPN feature, click the Press… command to perform the calibration. Step 7. If required, verify the Optical Black Reference Calibration Offset setting; set the FPN Correction Mode to Off and Black Level to 0. Grab an image and use a histogram to verify that pixel values are above zero; if necessary, adjust the Optical Black Reference Calibration Offset.
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The FPN Correction coefficient file is a standard 16-bit TIFF file for both 8-bit and 10-bit acquisition modes. 38 • Operational Reference Falcon™ 4-CLHS Series...
“User Map 1”). The number of bad pixel entries is limited and varies dependent on the Falcon4 model. Note: Identifying bad pixels is left to the user’s discretion, but Teledyne DALSA technical support can provide guidance. The following XML code sample forms the template for the user to build bad pixel maps for any of their Falcon4 cameras.
Monochrome Defective Pixel Replacement Algorithm Description The replacement algorithm follows a few basic rules as defined below, which in general provides satisfactory results. Single bad pixel in a sensor line with a good adjacent pixel • A defective pixel is replaced by the following good pixel if previous pixel is bad or not existent. •...
Image Format Control Category The Image Format controls, as shown by CamExpert, groups parameters used to configure camera pixel format, image cropping, etc. Falcon™ 4-CLHS Series Operational Reference • 41...
Image Format Control Feature Description Display Name Feature & Values Description Device Version & View Pixel Format PixelFormat Pixel Format 1.00 Beginner Mono 8 Mono8 Pixel Format Mono8 Mono 10 Mono10 Pixel Format Mono10 Width Max WidthMax The maximum image width is the dimension calculated after 1.00 any other function changing the horizontal dimension of the Beginner...
Important: Any reduction of the camera’s acquisition area from its maximum must be matched by the same reduction in the frame grabber’s buffer dimensions. The Teledyne DALSA CLHS frame grabber will generate “Buffer Incomplete” errors when the buffer dimensions do not match the cropped acquisition.
Maximum Frame Rate Examples 8-bit, minimum exposure time 5 µs. Vertical Lines Acquired M4480 M4400 2496 1248 1187 2325 1273 4465 2441 8064 4412 14084 7673 22222 12170 29411 15896 34482 18769 Horizontal Cropping (Partial Scan) Crop the acquisition horizontally by grabbing fewer pixels on each horizontal line. Horizontal offset (OffsetX) defines the start of the acquired video line while horizontal width (Width) defines the number of pixels per line.
Internal Test Pattern Generator The camera includes a number of internal test patterns which easily confirm camera installations, without the need for a camera lens or proper lighting. Use CamExpert to easily enable and select a test patterns from the drop menu while the camera is not in acquisition mode. Select live grab to see the pattern output.
Transport Layer Category The Transport Layer Control Features are related to CLHS specification. Transport Layer Feature Descriptions Display Name Feature & Values Description Device Version & View CLHS Discovery Mode clhsDiscovery Disable CLHS Discovery if not implemented in 1.00 frame grabber. If disabled then camera will DFNC enable image transmitters as soon as the cable is Beginner...
Acquisition and Transfer Control Category The Acquisition and Transfer controls as shown by CamExpert, has parameters used to configure the optional acquisition modes of the device. Acquisition and Transfer Feature Descriptions Display Name Feature & Values Description Device Version & View 1.00 Acquisition Mode AcquisitionMode...
Acquisition Buffering All acquisitions are internally buffered and transferred as fast as possible to the host system. This internal buffer allows uninterrupted acquisitions no matter of any transfer delays that might occur. Only when the internal acquisition buffer is consumed would an Image Lost Event be generated. Features that cannot be changed during a Transfer The following features cannot be changed during an acquisition or when a transfer is connected.
Device Counter and Timer Control Category The Device Counter and Timer Control category, as shown by CamExpert, groups parameters used to configure acquisition counters and timers for various input lines and signal edge detection. Falcon™ 4-CLHS Series Operational Reference • 49...
Device Counter and Timer Control Feature Descriptions Display Name Feature & Values Description Device Version & View 1.00 Counter Selector counterSelector Selects the counter to configure. Beginner Counter 1 Counter1 Select counter 1 DFNC 1.00 Counter Mode counterMode Selects the counter mode. The selected Counter is either Beginner Active or Disabled.
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1.00 counterIncrementalSource Select the event source which increments the counter. The Counter Incremental Beginner Event Control section provides details and timing diagrams Source DFNC for the supported events. Counter is stopped. Exposure Start ExposureStart Counts the number of Exposure Start events. ExposureEnd ExposureEnd Counts the number of Exposure End events.
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1.00 counterResetLineActivation Specify the edge transition on the selected line that will Counter Reset Line Beginner reset the selected counter. Activation DFNC Rising Edge RisingEdge Reset counter on rising edge of the selected signal. Falling Edge FallingEdge Reset counter on falling edge of the selected signal. Any Edge AnyEdge Reset counter on the falling or rising edge of the selected...
1.00 Timer Duration timerDuration Sets the duration (in microseconds) of the timer pulse. Beginner DFNC 1.00 Timer Value timerValue Reads the current value (in microseconds) of the selected Beginner timer. DFNC 1.00 Resets the timer to 0 while timerStatus=TimerActive. Timer Timer Reset timerReset Beginner...
Example: Counter Start Source = OFF CounterStartSource = OFF Countermode = Active Countermode = OFF CounterEnd Event Generated Counter Counter is Counter Counter is Counter Overflow IDLE Trigger Wait Active Completed Counter is incrementing CounterStartSource = OFF CounterResetSource = OFF Counter Reset CMD CounterResetSource = Event CounterResetSource = CounterEnd...
Example: CounterStartSource = EVENT and Signal (Edge Base) CounterStartSource= EVENT and Signal (Edge Base ) Countermode=Active Countermode=OFF CounterEnd Event Generated Counter Counter is CounterWait Counter is Counter Overflow IDLE Trigger Active Completed Counter is incrementing CounterResetSource=OFF CounterStartSource= EVENT or Signal (Edge Base ) Counter Reset CMD CounterResetSource=Event (Itself) CounterResetSource=Event...
File Access Control Category The File Access control in CamExpert allows the user to quickly upload various data files to the connected Falcon4 device. The supported data files are for firmware updates and other types. File Access Control Feature Descriptions Display Name Feature &...
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File Access Buffer FileAccessBuffer Defines the intermediate access buffer that allows 1.00 the exchange of data between the device file Beginner storage and the application. File Size FileSize Represents the size of the selected file in bytes. 1.00 Beginner File Operation Selector FileOperationSelector Selects the target operation for the selected file in 1.00...
Updating Firmware via File Access in CamExpert • Click on the “Setting…” button to show the file selection menu. • From the File Type drop menu, select the file Type that will be uploaded to the camera. This CamExpert tool allows quick firmware changes or updates, when available for your model. •...
In a complex imaging system a lot can go wrong at all points – from initial acquisition, to camera processing, to data transmission. Teledyne DALSA provides features, events, and I/O signals that provide the system designer with the tools to qualify the system in real time.
Features for T2IR Monitoring The following table presents some of the camera features a developer can use for T2IR monitoring. The output line signals would interface to other external devices. Camera Status Monitoring Device Built-In Self Test deviceBIST Device Built-In Self Test Status deviceBISTStatus Device Temperature Selector DeviceTemperatureSelector...
Technical Specifications Both 2D and 3D design drawings are available for download from the Teledyne DALSA web site [https://www.teledynedalsa.com/en/products/imaging/cameras/falcon4-clhs/]. Falcon4-CLHS Identification and Mechanical Identification Label Falcon4 cameras have an identification label applied to the bottom side, with the following information:...
Sensor Alignment Specification The following figure specifies sensor alignment for Falcon4 where all specifications define the absolute maximum tolerance allowed for production cameras. Dimensions “x, y, z”, are in microns and referenced to the Falcon4 mechanical body or the optical focal plane (for the z-axis dimension).
A DC power source is connected to the 10-pin connector (SAMTEC TFM-105-02-L-D-WT). Falcon4-CLHS supports connecting cables with retention latches and/or screw locks. The following figure shows the pin number assignment. Teledyne DALSA makes available optional I/O cables as described in Ruggedized Cable Accessories.
Pin Number Signal Direction Definition PWR-GND — Camera Power – Ground PWR-VCC — Camera Power – DC +10 to +30 Volts GPI-Common — General Input/Output Common Ground GPO-Power — General Output Common Power GPI 1 General External Input 1 GPO 1 General External Output 1 GPI 2 General External Input 2...
External Inputs: Using Common Collector NPN Drivers • External Input maximum current is limited by the Falcon4 circuits to a maximum of 12mA. User IO Power (3V-28V) Camera IO Interface External Signal 2 External Signal 1 Imax = 10mA ( Input 2 ) Imax = 10mA ( Input 1 ) ( Common Ground )
External Inputs: Using a Balanced Driver • Warning: Only one External Signal can be used (input 1 or input 2). RS-422 Compatible Transmitter ( Input 2 ) ( Input 1 ) External Signal ( Common Ground ) Only one Input can be used in this configuration.
External Output AC Timing Characteristics The graphic below defines the test conditions used to measure the Falcon4 external output AC characteristics, as detailed in the table that follows. Output Common Power Control Signal 100% Camera Output Load rise fall Opto-coupled Output: AC Characteristics Note: All measurements subject to some rounding.
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General Purpose Output 3 Fast Switching GPO 3 supports a fast switching mode with ground of the user load connected to pin 3 (General Input/Output Common Ground). Note, GPO 1 and GPO 2 do not support fast switching. Test conditions are with front plate temperature ~62C, FPGA ~85C. Output µs) µs)
External Outputs: Using External TTL/LVTTL Drivers Camera IO User IO Interface Power ( Output 2 ) Signal 2 ( Output 1 ) Signal 1 ( User IO Power ) (Pull-Down) (Pull-Down) LVTTL/TTL Buffer User IO Ground External Outputs: Using External LED Indicators •...
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• Alternatively one external LED can be connected in the Common Anode configuration. User IO Power Camera IO Interface Set resistor (R) value to not ( Output 2 ) exceed output current of ( Output 1 ) = 30mA. Only one Output (1 or 2) can be used in this configuration.
Using Falcon4 Outputs to drive other Falcon4 Inputs • A synchronization method where one Falcon4 camera signals other Falcon4 cameras. • Note: One Falcon4 output can drive a maximum of three Falcon4 inputs, as illustrated below. Camera IO User IO Interface Power Do not exceed more then three...
This equipment is intended to be a component of a larger industrial system. EU and UKCA Declaration of Conformity Teledyne DALSA declares that this product complies with applicable standards and regulations. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.
Additional Reference Information Choosing a Lens with the Correct Image Circle Falcon4 requires a lens with an image circle specification to fully illuminate the sensor. The following section graphically shows the minimum lens image circle for each model along with alternative lens types.
Additional Lens Parameters (application specific) There are other lens parameters that are chosen to meet the needs of the vision application. These parameters are independent of the Linea Lite GigE (assuming that the Lens Mount and Lens Sensor Size parameters are correct, as previously covered in this section). A vision system integrator or lens specialist should be consulted when choosing lenses since there is a tradeoff between the best lenses and cost.
The wavelengths and intensity of light required to capture useful images vary per application. The image will be affected by speed, spectral characteristics, exposure time, light source characteristics, environmental and acquisition system specifics, etc. Teledyne DALSA’s Web Site introduces this potentially complicated issue. Click on Knowledge Center and select Application Notes and Technology Primers.
Back Focal Variance when using any Filter Inserting a filter between a lens and sensor changes the back focal point of the lens used. A variable focus lens simply needs to be adjusted, but in the case of a fixed focus lens, the changed focal point needs correction.
Lens Modeling Any lens surrounded by air can be modeled for camera purposes using three primary points: the first and second principal points and the second focal point. The primary points for a lens should be available from the lens data sheet or from the lens manufacturer. Primed quantities denote characteristics of the image side of the lens.
Sensor Handling Instructions This section reviews procedures for handling, cleaning or storing the camera. The sensor must be kept clean and away from static discharge to maintain design performance. Electrostatic Discharge and the Sensor Camera sensors containing integrated electronics are susceptible to damage from electrostatic discharge (ESD).
• DALSA recommends the use of an ionized air gun and compressor to blow off the sensor. • Use compressed air to blow off loose particles. This step alone is usually sufficient to clean the sensor window.
I/O Cable Accessories Teledyne DALSA provides optional I/O cable assemblies. Users wishing to build their I/O cabling by starting from available cable packages should consider these popular assemblies described below. Contact Sales for pricing and delivery. Users also may order cable assembly quantities directly from Alysium-Tech or Hewtech. In such cases use the manufacturer’s part number shown on the cable assembly engineering drawing.
• From the Start menu, go to Programs • Dalsa • Sapera LT • Tools and run the Log Viewer program. From its File menu click on Save Messages to generate a log text file.
• Use the Log Viewer tool (see point below) for error conditions. • Run the Sapera Log Viewer: Start•Programs•Teledyne DALSA•Sapera LT•Tools•Log Viewer. Start the acquisition program, such as CamExpert. Review the log output for error messages. Camera is functional, frame rate is as expected, but image is black •...
Revision History Revision Date Major Change Description 03-032-20295-00 August 18, 2021 Initial release. 90 • Revision History Falcon™ 4-CLHS Series...