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Champion Global Power Equipment 500520-N Operator's Manual

8500w portable inverter generator
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OPERATOR'S MANUAL
MODEL #500520-N
8500W PORTABLE
INVERTER GENERATOR
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
REV 20210323

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Summary of Contents for Champion Global Power Equipment 500520-N

  • Page 1 OPERATOR'S MANUAL MODEL #500520-N 8500W PORTABLE INVERTER GENERATOR SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.

  • Page 2: Table Of Contents

    TABLE Of CONTENTS 500520-N - 8500W PORTABLE INVERTER GENERATOR TABLE Of CONTENTS Maintenance ..........Cleaning the Generator .......... Introduction ........... Changing the Engine Oil .........

  • Page 3: Introduction

    INTRODUCTION 500520-N - 8500W PORTABLE INVERTER GENERATOR INTRODUCTION SAfETY DEfINITIONS Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to (CPE) product. CPE designs, builds, and supports all of our possible dangers.

  • Page 4: Important Safety Instructions

    IMPORTANT SAfETY INSTRUCTIONS 500520-N - 8500W PORTABLE INVERTER GENERATOR IMPORTANT SAfETY INSTRUCTIONS DANGER  Operate equipment with guards in place. DANGER  Rotating parts can entangle hands, feet, hair, clothing and/or Generator exhaust contains carbon monoxide, a colorless, accessories. Traumatic amputation or severe laceration can odorless, poisonous gas.
  • Page 5 IMPORTANT SAfETY INSTRUCTIONS 500520-N - 8500W PORTABLE INVERTER GENERATOR WARNING CAUTION   Spark from removed spark plug wire can result in fire or Start the generator and allow the engine to stabilize before electrical shock. connecting electrical loads. Connect electrical equipment in the off position, and then turn When servicing the generator: them on for operation.

  • Page 6: Fuel Safety

    IMPORTANT SAfETY INSTRUCTIONS 500520-N - 8500W PORTABLE INVERTER GENERATOR fuel Safety When operating the generator: DO NOT move or tip the generator during operation. DANGER  DO NOT tip the generator or allow fuel or oil to spill. GASOLINE AND GASOLINE VAPORS ARE HIGHLY When transporting or servicing the generator: FLAMMABLE AND EXPLOSIVE.

  • Page 7: Safety Labels

    IMPORTANT SAfETY INSTRUCTIONS 500520-N - 8500W PORTABLE INVERTER GENERATOR Safety Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.

  • Page 8: Safety Symbols

    IMPORTANT SAfETY INSTRUCTIONS 500520-N - 8500W PORTABLE INVERTER GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 9: Operation Symbols

    IMPORTANT SAfETY INSTRUCTIONS 500520-N - 8500W PORTABLE INVERTER GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 10: Quick Start Label Symbols

    IMPORTANT SAfETY INSTRUCTIONS 500520-N - 8500W PORTABLE INVERTER GENERATOR Quick Start Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 11: Controls And Features

    CONTROLS AND fEATURES 500520-N - 8500W PORTABLE INVERTER GENERATOR CONTROLS AND fEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1. Reversal Valve 8.

  • Page 12: Control Panel

    CONTROLS AND fEATURES 500520-N - 8500W PORTABLE INVERTER GENERATOR Control Panel 1. Ignition Switch – Used to put in START mode or STOP the RECEPTACLES generator. 12V DC, 8 Amp (Automotive) 2. Choke – Used to start a cold engine.

  • Page 13: Intelligauge

    CONTROLS AND fEATURES 500520-N - 8500W PORTABLE INVERTER GENERATOR Intelligauge Four mode digital meter for displaying voltage, frequency (hertz), run time, and total run time. The LCD displays each mode by pressing the button below the display. MODE BUTTON MODE DESCRIPTION Output voltage of the generator.

  • Page 14: Fcc Statement

    CONTROLS AND fEATURES 500520-N - 8500W PORTABLE INVERTER GENERATOR fCC Statement Parts Included 1. This device complies with Part 15 of the FCC Rules. Operation Accessories is subject to the following two conditions: Flexible Oil Funnel ..............1 1a. This device may not cause harmful interference.

  • Page 15: Assembly

    ASSEMBLY 500520-N - 8500W PORTABLE INVERTER GENERATOR ASSEMBLY Install the Wheel Kit Your generator requires some assembly. This unit ships from our CAUTION  factory without oil. It must be properly serviced with fuel and oil before operation. The wheel kit is not intended for over-the-road use.

  • Page 16: Connect The Battery

    ASSEMBLY 500520-N - 8500W PORTABLE INVERTER GENERATOR Install the Handle NOTICE  1. Place the handle (G) over the mounting channel on the frame. The recommended oil type for typical use is 10W-30 2. Secure the handle to the frame using the four flange automotive oil.

  • Page 17: Add Fuel

    ASSEMBLY 500520-N - 8500W PORTABLE INVERTER GENERATOR NOTICE  Check oil level often during the break-in period. Refer to the Maintenance section for recommended service intervals. CAUTION  This engine is equipped with a low oil shut-off and will stop when the oil level in the crankcase falls below the threshold level.

  • Page 18: Grounding

    OPERATION 500520-N - 8500W PORTABLE INVERTER GENERATOR – Electrical devices that require a grounded receptacle pin WARNING  connection will not function if the receptacle ground pin is not functional. Pouring gasoline too fast through the fuel screen may result...

  • Page 19: Surge Protection

    OPERATION 500520-N - 8500W PORTABLE INVERTER GENERATOR Electric Start WARNING  1. Press and hold the ignition switch to the “START” position. During operation the muffler and exhaust fumes will become Release as the engine begins to start. If the engine fails to hot.

  • Page 20: Connecting Electrical Loads

    OPERATION 500520-N - 8500W PORTABLE INVERTER GENERATOR Manual Start NOTICE  1. Push the engine switch to the “ON” position. Keep choke in “CHOKE” position for only 1 pull of the recoil starter. After first pull, press choke to “RUN” position for up to 3 pulls of the recoil starter.

  • Page 21: Do Not Overload Generator

    OPERATION 500520-N - 8500W PORTABLE INVERTER GENERATOR 5. Plug in and turn on the next item. WARNING  6. Allow the engine to stabilize. Connecting a generator to your electric utility company’s 7. Repeat steps 5-6 for each additional item.

  • Page 22: Stopping The Engine

    OPERATION 500520-N - 8500W PORTABLE INVERTER GENERATOR CAUTION  While charging a device do not place on the exhaust side of the generator. Extreme heat caused by exhaust can damage the device, and cause a potential fire hazard. Battery Charging 1.

  • Page 23: Moving The Generator

    MAINTENANCE 500520-N - 8500W PORTABLE INVERTER GENERATOR The part number and recommended minimum altitude for the application of the high altitude carburetor main jet is listed in the following table. In order to select the correct high altitude main jet it is necessary to identify the carburetor model.

  • Page 24: Changing The Engine Oil

    MAINTENANCE 500520-N - 8500W PORTABLE INVERTER GENERATOR Cleaning and Adjusting the Spark Plug 1. Use a damp cloth to clean exterior surfaces of the generator. 2. Use a soft bristle brush to remove dirt and oil. 1. Remove the spark plug cable from the spark plug.

  • Page 25: Cleaning The Spark Arrestor

    MAINTENANCE 500520-N - 8500W PORTABLE INVERTER GENERATOR NOTICE  Federal and local laws and administrative requirements indicate when and where spark arrestors are required. When ordered, spark arrestors are required for operation of this generator in National Forest lands. In California, this generator...

  • Page 26: Maintenance Schedule

    STORAGE 500520-N - 8500W PORTABLE INVERTER GENERATOR STORAGE Charge the Battery For a generator equipped with batteries for electric starting, DANGER proper battery maintenance and storage should be followed.  A trickle charger or battery maintainer should be used to charge Gasoline vapors are highly flammable and extremely explosive.

  • Page 27: Long Term Storage (Over 1 Year)

    STORAGE 500520-N - 8500W PORTABLE INVERTER GENERATOR Removing from Storage If the generator has been improperly stored for a long period of time with gasoline in the gasoline tank and/or carburetor, all fuel must be drained and the carburetor must be thoroughly cleaned.

  • Page 28: Specifications

    SPECIfICATIONS 500520-N - 8500W PORTABLE INVERTER GENERATOR SPECIfICATIONS Oil Specifications DO NOT OVERFILL. Generator Specifications Type ..........*See chart below Generator Model ........

  • Page 29: Parts Diagram

    SPECIfICATIONS 500520-N - 8500W PORTABLE INVERTER GENERATOR Parts Diagram...

  • Page 30: Parts List

    SPECIfICATIONS 500520-N - 8500W PORTABLE INVERTER GENERATOR Parts List Part Number Description Qty. Part Number Description Qty.
  • Page 31 SPECIfICATIONS 500520-N - 8500W PORTABLE INVERTER GENERATOR Part Number Description Qty.

  • Page 32: Engine Parts Diagram

    SPECIfICATIONS 500520-N - 8500W PORTABLE INVERTER GENERATOR Engine Parts Diagram...

  • Page 33: Engine Parts List

    SPECIfICATIONS 500520-N - 8500W PORTABLE INVERTER GENERATOR Engine Parts List Part Number Description Qty. Part Number Description Qty.
  • Page 34 SPECIfICATIONS 500520-N - 8500W PORTABLE INVERTER GENERATOR Part Number Description Qty.

  • Page 35: Wiring Diagram

    SPECIfICATIONS 500520-N - 8500W PORTABLE INVERTER GENERATOR Wiring Diagram...

  • Page 36: Troubleshooting

    TROUBLESHOOTING 500520-N - 8500W PORTABLE INVERTER GENERATOR TROUBLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface.

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