Champion Global Power Equipment 500110-N Owner's Manual & Operating Instructions

Champion Global Power Equipment 500110-N Owner's Manual & Operating Instructions

Portable generator

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9375 Starting Watts / 7500 Running Watts
Electric Start
PORTABLE GENERATOR
SAVE THESE INSTRUCTIONS
Important safety instructions
are included in this manual.
OWNER'S MANUAL & OPERATING INSTRUCTIONS
MODEL NUMBER
500110-N
REV 500110-N-20210111

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Summary of Contents for Champion Global Power Equipment 500110-N

  • Page 1 OWNER’S MANUAL & OPERATING INSTRUCTIONS 9375 Starting Watts / 7500 Running Watts Electric Start PORTABLE GENERATOR MODEL NUMBER 500110-N SAVE THESE INSTRUCTIONS Important safety instructions are included in this manual. REV 500110-N-20210111...
  • Page 2 AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods.
  • Page 3: Table Of Contents

    500110-N 9375 Starting Watts / 7500 Running Watts Electric Start PORTABLE GENERATOR TABLE Of CONTENTS Introduction ......
  • Page 4: Introduction

    500110-N ENGLISH INTRODUCTION Introduction Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
  • Page 5: Manual Conventions

    500110-N ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death.
  • Page 6: Safety Rules

    500110-N ENGLISH SAfETy RULES WARNING DANGER Generator produces powerful voltage. Read this manual thoroughly before operating your generator. Failure to follow instructions could result DO NOT touch bare wires or receptacles. in serious injury or death. DO NOT use electrical cords that are worn, damaged or frayed.
  • Page 7 500110-N ENGLISH SAfETy RULES DANGER WARNING Fuel and fuel vapors are highly flammable and Rapid retraction of the starter cord will pull hand and extremely explosive. arm towards the engine faster than you can let go. Fire or explosion can cause severe burns or death.
  • Page 8: Safety Label Locations

    500110-N ENGLISH SAfETy RULES Safety Label Locations These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Champion Power Equipment’s customer service department for possible replacement.
  • Page 9: Controls And Features

    500110-N ENGLISH CONTROLS AND fEATURES Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator Fuel Tank – 7.7 gal. (29 L) capacity fuel tank.
  • Page 10: Power Panel

    500110-N ENGLISH CONTROLS AND fEATURES Power Panel Ignition Switch – Used to start or stop the 230 Volt AC, 16 Amp (2) generator. May be used to supply electrical power for the operation of 230 Volt AC, single phase 50 Hz Intelligauge with Power Meter –...
  • Page 11: Parts Included

    500110-N ENGLISH CONTROLS AND fEATURES Parts Included Your 500110-N gasoline generator ships with the following parts: Wheel Kit – 9.5 in. (24.1 cm) Wheel ....
  • Page 12: Assembly

    500110-N ENGLISH ASSEMBLy Install the Support Leg Your generator requires some assembly. This unit ships from our factory without oil and fuel. It must be properly 1. Attach the support leg to the generator frame with serviced with fuel and oil before operation.
  • Page 13: Add Engine Oil

    500110-N ENGLISH ASSEMBLy Add Engine Oil Add Engine Oil Cont’d. CAUTION NOTE Check oil often during the break-in period. Refer to the DO NOT attempt to crank or start the engine before Maintenance section for recommended service intervals. it has been properly filled with the recommended type and amount of oil.
  • Page 14: Add Fuel

    500110-N ENGLISH ASSEMBLy Add fuel Add fuel Cont’d. 1. Use clean, fresh, regular unleaded fuel with a NOTE minimum octane rating of 91 and an ethanol content of less than 10% by volume. Our engines work well with 10% or less ethanol 2.
  • Page 15: Operation

    500110-N ENGLISH OPERATION Generator Location Grounding NEVER operate the generator inside any building, The generator system ground connects the frame to the including garages, basements, crawlspaces and sheds, ground terminals on the power panel. The system ground is enclosure or compartment, including the generator connected to the AC neutral wire.
  • Page 16: Connecting Electrical Loads

    500110-N ENGLISH OPERATION Starting the Engine Cont’d. Connecting Electrical Loads Cont’d. NOTE NOTE Keep choke lever in “Choke” position for only 1 Connecting a generator to your electric utility pull of the recoil starter. After first pull, move choke company’s power lines or to another power source lever to the “Run”...
  • Page 17: Do Not Overload Generator

    500110-N ENGLISH OPERATION Do Not Overload Generator Operation at High Altitude The density of air at high altitude is lower than at sea Capacity level. Engine power is reduced as the air mass and air- Follow these simple steps to calculate the running and fuel ratio decrease.
  • Page 18: Maintenance And Storage

    500110-N ENGLISH MAINTENANCE AND STORAGE The owner/operator is responsible for all periodic Oil Cont’d. maintenance. NOTE WARNING Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. Never operate a damaged or defective generator.
  • Page 19: Spark Arrester

    500110-N ENGLISH MAINTENANCE AND STORAGE Spark Arrester Maintenance Schedule 1. Allow the engine to cool completely before servicing Follow the service intervals indicated in the following the spark arrester. maintenance schedule. 2. Remove the three screws holding the cover plate...
  • Page 20: Storage

    500110-N ENGLISH MAINTENANCE AND STORAGE Storage Charge the Battery For a generator equipped with batteries for electric The generator should be started at least once every starting, proper battery maintenance and storage should 14 days and allowed to run for at least 20 minutes. For be followed.
  • Page 21: Specifications

    500110-N ENGLISH SPECIfICATIONS Engine Specifications Spark Plugs OEM spark plug: NHSP F6RTC – Model ......YF192FD Replacement spark plug: NGK BPR6ES or equivalent –...
  • Page 22: Wiring Diagram

    500110-N ENGLISH SPECIfICATIONS Wiring Diagram...
  • Page 23: Parts Diagram

    500110-N ENGLISH SPECIfICATIONS Parts Diagram...
  • Page 24: Parts List

    500110-N ENGLISH # Part Number Description # Part Number Description 122.070100.03 Fuel Tank Cap 1.5789.0816 Flange Bolt M8 x 16 122.070300.02 Fuel Filter 152.200002.01.2 Support Leg 84 mm 1.819.0510 Screw M5×10 152.201400.00 Rubber, Support 152.072000.04 Fuel Level Assembly 1.5789.0825 Flange Bolt M8 x 25 1.5789.0620.1...
  • Page 25: Engine Parts Diagram

    500110-N ENGLISH SPECIfICATIONS Engine Parts Diagram...
  • Page 26: Engine Parts List

    500110-N ENGLISH Part Number Description Part Number Description 2.08.122 Flange Bolt M10 x 95 21.061300.00 Handle, Recoil, Soft 46.020002.00 Gasket, Cylinder Head Cover 1.5789.0608 Flange Bolt M6 x 8 47.021000.00 Cover, Cylinder Head 46.061100.00.2 Cover, Recoil Starter, Black 45.020001.02 Breather Tube 45.060005.00...
  • Page 27 500110-N ENGLISH Part Number Description 45.040013.00 Lifter, Exhaust Valve 45.125000.03 Starter Motor Assembly 46.040200.00 Rocker Arm Assembly 118 47.010000.01 Cylinder Head Assembly 119 1.6177.1 Flange Nut M5...
  • Page 28: Troubleshooting

    500110-N ENGLISH TROUBLESHOOTING Problem Cause Solution No fuel Add fuel Generator will not start Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Fill crankcase to the proper level Low oil level Place generator on a flat, level surface Generator will not start;...

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