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Summary of Contents for Paton ADI 200 PAC
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Page 2: Table Of Contents
POST WELDING GAS PURGING ................22 5.9. PULSED CURRENT WELDING FUNCTION - TIG AC ........23 TIG ARC WELDING WITH RIV(SPOT) FUNCTION ........24 6.1. GETTING THE DEVICE READY FOR OPERATION..........25 1 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... - Page 3 WASTE ELECTRICAL & ELECTRONIC EQUIPMENT ........ELECTRICAL SCHEMATIC DIAGRAM ............... 39 DETECTION AND ELIMINATION OF FAULTS ..........39 ACCEPTANCE CERTIFICATE …………………………………………………... 40 WARRANTY CARD ....................41 2 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA...
- Page 4 The above CE marking may be used by the manufacturer under his responsibility, after completion of the declaration of conformity and compliance with the relevant EU directives. 3 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA...
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Page 5: General Information
® The PATON ADI 200 PAC digital inverter rectifier is optimised for "TIG" direct or alternating current (AC/DC) inert gas arc welding and manual "MMA" direct current arc welding. The "Professional" series unit has been designed for consumers who require a compact design and an optimal ratio between portability and functionality of a unit with its full nominal current. -
Page 6: Technical Characteristics
At welding current 200 (DC) At welding current 140 А (АС) 100% At welding current 200 А (АС) Rated consumed power, kVA 6.3 kVA Maximum consumed power, kVA 6.3 kVA 5 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... - Page 7 KG 150 * These "Professional" series, the housing is protected against the ingress of foreign particles with a diameter of more than 12.5mm and provides protection against rain. 6 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA...
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Page 8: Components And Connectors
Only the grounding cable for the argon arc welding process (TIG) 4. Push-button switch for switching on and off the welding unit 5. Gas supply connection for shielding gas. 7 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... -
Page 9: Control Panel Components
7. Buttons for adjustment of current and function parameters of the "DOWN" welding machine 8. Button for selecting the function parameter in the selected welding method "LEFT" 8 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... -
Page 10: Lcd Display
"A" indicates that the device has been damaged if it is highlighted in red. Please contact the PATON Authorized Service Center. The welding cycle ladder of the selected mode is displayed, it is different for each type of welding. -
Page 11: Setting The Welding Unit Into Operation
! After falling from a height, the welding device can be dangerous to life, a source of electric shock. Place the device on a stable, hard surface. 10 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... -
Page 12: Connection To A Power Supply System
Using the (LEFT) and (RIGHT) buttons you can select a specific function, while using the (UP) and (DOWN) buttons you can adjust the value of the selected function parameter. The device is ready to use. Have a good job! 11 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... -
Page 13: Arc Welding Process Cycle - Tig Dc 2T
TIG welding, both direct and alternating current, stands out among other ways by its rather complicated additional settings. Figure 1 Welding cycle ladder - 2-tact button mode 12 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... -
Page 14: Arc Welding Process Cycle - Tig Dc 4T
(Finish Current), the arc will start to expire and the welding area will be purged with gas (Postflow), the gas supply valve will close with a delay. Figure 2 Welding cycle ladder - 4-tact button mode 13 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... -
Page 15: Pre-Welding Gas Purging
The place of the weld area can also be preheated. By default, the period for which the welding current is continuously rising is set to 1.0 seconds. The mode for changing the value of any function in the current welding method, see section 8.2. 14 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... -
Page 16: Linear Decrease Of Welding Current
It is recommended to use this function at low currents. The mode for changing the value of any function in the current welding method, see section 8.2. 15 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... -
Page 17: Post Welding Gas Purging
Іp - lower current (pulse mode) (LOW CURRENT) VIII. Tdn - time of the current drop. (FALL TIME) Іk - final current. (FINISH CURRENT) Tpo - time of gas cleaning after welding. (POST FLOW) 16 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... - Page 18 "LOW CURRENT" from the default setting OFF to another value, then the light on the "P" display will light up. (pulse mode is on). For function value change mode, see section 8.2. 17 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA...
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Page 19: Tig Arc Welding With Function - Tig Ac
TIG welding, both direct and alternating current, stands out among other ways by its rather complicated additional settings. Figure 5 Welding cycle ladder - button mode (TIG AC/2T) 18 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... -
Page 20: Arc Welding Process Cycle - Tig Dc 4T
(Finish Current), the arc will start to expire and the welding area will be purged with gas (Postflow), the gas supply valve will close with a delay. Figure 6 Welding cycle ladder - button mode (TIG AC/4T) 19 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... -
Page 21: Pre-Welding Gas Purging
The place of the weld area can also be preheated. By default, the period of the welding current is set to 0.1s. The mode for changing the value of any function in the current welding method, see section 8.1. 20 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... -
Page 22: Welding Function Tig Ac - Balance
The optimum AC frequency is between 80 Hz and 120 Hz. Too low an alternating current frequency negatively affects the quality of the weld. 21 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... -
Page 23: Linear Decrease Of Welding Current
By default, the final cleaning period [Post Flow] is 2.5 s and can be adjusted as desired. The mode for changing the value of any function in the current welding method, see section 8.1. 22 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... -
Page 24: Pulsed Current Welding Function - Tig Ac
The parameter "PULSE FREQUENCY" must be at least twice as large as the parameter "FREQUENCY", this has a significant impact on the quality of the welding process. For the mode for changing function values, see section 8.1. 23 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... -
Page 25: Tig Arc Welding With Riv(Spot) Function
(0.1-4 s), during which the surface of the sheet, which is affected by an electric arc, is melted and welded to the sheet directly below it. 24 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... -
Page 26: Getting The Device Ready For Operation
The mode for changing the value of any function in the current welding method, see section 8.3. The TIG holder must be with buttons, socket type - bayonet Ф13 ATTENTION! mm. Select the maximum current of the handle according to your requirements. 25 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... -
Page 27: Pre-Welding Gas Purging
The mode for changing the value of any function in the current welding method, see section 8.3. 26 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... -
Page 28: Post Welding Gas Purging
27 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... -
Page 29: Increased-Current Arc Starting "Hot - Start
When the voltage on the arc is lowered below the minimum acceptable for stable arc burning, the welding current rises to a fixed default level of +40%. 28 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... -
Page 30: Protection Against Electrode Sticking "Anti-Stick
OFF to another value, then the light on the "P" display will light up. (pulse mode is on). See section 8. 29 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... -
Page 31: Pulsed Current Welding Function - Pulse Balance
PULSED CURRENT WELDING FUNCTION - PULSE BALANCE The PATON ADI 200 PAC with pulse function in the MMA method is useful when welding aluminium elements as well as thin sheets of stainless or alloyed steel. It is a very good choice for experienced welders. -
Page 32: General List Of Regulated Functions In Methods
Final current (default 10 A) 5 ... 185 A (shift step 1 A) FLOW POST Gas flow time after welding (default 2s) 0,1 ... 20s (shift step 0.1s) 31 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... -
Page 33: Welding Method Tig Dc With Riv (Spot) Function
To reset all saved programs in all modes to factory settings, turn off the device, press and hold the "Program" button for 5 seconds, turn on the device. 32 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... -
Page 34: Operation With An Electric Generator
The source used should be stored in a dry enclosed room at a temperature not below 5 °C. The room must not contain vapour from acids or other chemically active substances. 33 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... -
Page 35: Transport
Failure to follow the instructions in the manual may result in serious injury, death and damage to the unit itself. Improper installation, maintenance and operation resulting in damage to the unit is not the responsibility of the manufacturer. 34 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... - Page 36 Fire-fighting equipment such as: (powder or snow fire extinguishers, fire blankets) should be located near the workplace in a visible and easily accessible place. 35 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA...
- Page 37 It is recommended that the power line be equipped with a separate protection against electric shock. 36 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA...
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Page 38: Manufacturer's Warranty
ATTENTION! Warranty obligations are cancelled in case of mechanical damage to the device! The basic warranty on the ADI 200 PAC series digital inverter welders is given for 3 years. The basic warranty period starts from the date of sale to the final purchaser. -
Page 39: Waste Electrical & Electronic Equipment
All rights reserved. This document is protected by copyright. Reproduction or distribution of the User Manual in whole or in part without the permission of MasterWeld is prohibited. 38 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... -
Page 40: Electrical Schematic Diagram
(as recommended by the Poor welding quality (strong electrode manufacturer) spattering) Fix the mass clamp as close as Poor ground contact possible to the welding area 39 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... -
Page 41: Acceptance Certificate
NOT Send them out! ATTENTION! Delivery of the device to the PATON Service Center is made at the expense of the manufacturer for the entire warranty period from the date of purchase only in Poland! 40 | P a g e ®... -
Page 42: Warranty Card
_______________ (Signature) (Signature) FAULTS DETECTED AND FAULTY-CONDITION CAUSE: Tel. Technical support: +48 22 290 86 96 Address of the service center: 35105, Poland, Rzeszów, 14 Przemysłowa Street, 41 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA... - Page 43 _______________ (Signature) (Signature) FAULTS DETECTED AND FAULTY-CONDITION CAUSE: Tel. Technical support: +48 22 290 86 96 Address of the service center: 35105, Poland, Rzeszów, 14 Przemysłowa Street, 42 | P a g e ® PATON ADI 200 PAC AC/DC TIG/MMA...
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