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Proactive NJ1 Assembly Instructions Manual

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Usage instructions Adapter & Adaptation
Usage instructions
Assembly instructions
Adapter and adaptation
for the WHEEL-E traction device, FREEWAY steering attachment,
NJ1 e-assistant, NJ1, SPIKE and HUSK-E adaptive bike
0

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Summary of Contents for Proactive NJ1

  • Page 1 Usage instructions Adapter & Adaptation Usage instructions Assembly instructions Adapter and adaptation for the WHEEL-E traction device, FREEWAY steering attachment, NJ1 e-assistant, NJ1, SPIKE and HUSK-E adaptive bike...

  • Page 2: Table Of Contents

    6.4 Setting options on steering head ....................17 6.5 Changing the distance of the front adapter to the wheelchair ..........18 7 Adaptive bikes NJ1 e-assistant, NJ1, SPIKE & HUSK-E: Adaptation on the product and detachment from product ........................19 7.1 Terminology ..........................
  • Page 3 Usage instructions Adapter & Adaptation Appendix: Front adapter settings ..................... 29 Appendix: Assembly of the coupling fittings for the front adapter ..........34 12 Appendix: Tightening torques and securing details ................. 37 The following instructions are intended for and may only be carried out by the rehabilita- tion specialist dealer or PRO ACTIV.

  • Page 4: Preface

    The product may only be adapted and detached on dry, stable and flat surfaces. Your PRO ACTIV team For NJ1 e-assistant: The drive may only be switched on after completing the adaptation Legend process. The product may only be adapted...

  • Page 5: Central Adapter For Folding Mechanism (Traveler Adapter)

    Usage instructions Adapter & Adaptation Place the adaptation plate with the centring Central adapter for folding column from behind against the central part of mechanism (TRAVELER the folding mechanism and screw it to the cen- adapter) tral piece and tube using the supplied cylinder head screw M8x20 (Metric size 6 mm).
  • Page 6 Usage instructions Adapter & Adaptation Locking plate M8 fixing screw Centring column mount Figure 5: Adaptation elements on the adapter The horizontal adjustment option of 105 mm in seven 15 mm steps and the potential angle Figure 7: M8 fixing screw to horizontally position the adjustment of the locking plate as well as the locking plate infinite horizontal adjustment of the centring...

  • Page 7: Adaptation Of The Adapter On The Wheelchair

    Usage instructions Adapter & Adaptation Clamp M6 fixing screws Figure 9: M6 positioning screws to horizontally posi- Figure 10: Centring pins assembled for wide centre tion the centring column mount part Ensure that the locking plate and centring column mount align precisely. The items delivered include spacers which can be assembled as required between the locking plate and fixing rail as well as in the...
  • Page 8 Usage instructions Adapter & Adaptation Locking Locking sliders heads closed Clamp levers tightened Figure 13: Back view of folding mechanism with Figure 15: Locking heads and clamp levers in open locking sliders locked position, folding frame adapter assembled and ready for operation Now the adapters can be attached to the wheelchair.

  • Page 9: Setting Options On Steering Head

    Usage instructions Adapter & Adaptation If the locking heads cannot be turned, this is secure the threaded pins with screw locking usually because the release cord of the folding fluid. mechanism is incorrectly positioned (release Note: You can watch a video on attaching the cord in front of the drill holes for the centring adapter to the wheelchair on YouTube: pins) and therefore the locking plate cannot...

  • Page 10: Central Adapter For Fixed Frame Wheelchairs

    Figure 20: M6 clamp screws on steering head Central adapter for fixed frame wheelchairs Note for NJ1 e-assistant, NJ1 adaptive bike, SPIKE adaptive bike and Freeway: The following instructions are intended When adjusting the angle of the steering head,...

  • Page 11: Assembly Work On Adapter

    Usage instructions Adapter & Adaptation • Then insert the enclosed cable ties into the At the end of the adapter is the centring internal grooves on the centring semi-shells column mount; its position is infinitely ad- designed for this purpose. When tightening the justable.

  • Page 12: Adaptation Of The Adapter On The Wheelchair

    Usage instructions Adapter & Adaptation Centring column terminal clamp Fixing rail with thread holes Centring column mount 0.5-1 mm play Figure 28: Positioning the clamping bracket in 15 Figure 30: Centring column mount on the centring mm steps column To position the centring column mount The items delivered include spacers which horizontally, loosen the two M6 fixing screws can be assembled as required between the...
  • Page 13 Usage instructions Adapter & Adaptation back the adapter tube (Fig. 27) over the two centring semi-shells. The fixing hook must sit with no play on the centring semi-shells (Fig. 32) and may only move sideways by a mini- mum amount (< 0.5 mm). The fixing hook Clamp must sit...

  • Page 14: Setting Options For The Clamping Bracket

    Usage instructions Adapter & Adaptation Note: You can watch a video on attaching the adapter to the wheelchair on YouTube: https://www.youtube.com/watch?v=Z4g hHsAE4Ok M5 securing screw Setting options for the clamping bracket Figure 38: M5 securing screw to fix the eccentric shaft The closing width of the clamping bracket may need adjusting later if e.g.

  • Page 15: Setting Options On Steering Head

    Usage instructions Adapter & Adaptation the extended steering axis) between 60 mm and 120 mm. Extended steering axis Figure 41: Eccentric shaft with areas for securing screw After completing the width adjustment, first fix the eccentric shaft again using the M5 securing screw to 4 Nm and protect with screw locking fluid.

  • Page 16: Front Adapter

    Usage instructions Adapter & Adaptation each side (Metric size 5 mm) must be loos- ened. By then screwing in all four M4 threaded M6 adjustment screws screws (Metric size 2 mm), the clamp is opened and the clamps on the steering head connection can be moved to the side.

  • Page 17: Assembly Work On The Wheelchair

    Usage instructions Adapter & Adaptation frame tubes is determined by the measure- Frame clamps ments from the floor to the hook on the inser- tion shaft on the steering head. This dimension Clamp lever depends on the wheel size of the product to be adapted.

  • Page 18: Adaptation Of The Adapter On The Wheelchair

    Usage instructions Adapter & Adaptation The adapter is then removed, the clamp cover product/wheelchair combination from the appli- stoppers are inserted on the markings, and the cable regulations relating to the compulsory associated M5 fixing screws (Metric size test regulations that always apply to those 4 mm) are tightened with a tightening torque of creating such aid combinations.

  • Page 19: Changing The Distance Of The Front Adapter To The Wheelchair

    Usage instructions Adapter & Adaptation M6 adjust- Extended ment screws steering axis Figure 58: M6 setting screws resting on the steering head connection Wheel contact point 60-120 mm Changing the distance of the front Figure 56: Free run depending on the angle adjust- adapter to the wheelchair ment of the steering head In order to change the distance of the front...

  • Page 20: Adaptive Bikes Nj1 E-Assistant, Nj1, Spike & Husk-E: Adaptation On The Product And Detachment From Product

    (Fig. NJ1 e-assistant. The approach is also applica- 61). On the steering head, the pre-selection ble to the front adapter and the NJ1 adaptive lever lock mechanism must be set to "lock" bike, the SPIKE adaptive bike and the HUSK- (lying flat) and the eccentric clamping lever to "loose"...
  • Page 21 Usage instructions Adapter & Adaptation Figure 64: Inserting the insertion bolt of the docking plate in the insertion shaft on the steering head Figure 66: Manoeuvring bar Now use the grip rings to move your wheel- chair towards the product that is being The eccentric clamp lever must then be adapted.

  • Page 22: Additional Information For The Front Adapter

    Usage instructions Adapter & Adaptation Carabiner Securing bolt inserted hooks in the lifting eyes Figure 70: Coupling fittings on the front adapter, carabiner hooks in the lifting eyes Figure 68: Adapter is adapted and ready for opera- tion Insertion shaft Pre-selection grid of the adapter mechanism to "lock"...

  • Page 23: Detaching The Adapter From The Product

    Usage instructions Adapter & Adaptation Detaching the adapter from the product For the NJ1 e-assistant & HUSK-E: Direction of Please ensure that the drive system is travel switched off. To detach the product, the stands are first moved to the active position, the handbrake on the product is activated and –...

  • Page 24: Freeway: Adaptation On The Product And Detachment From Product

    Usage instructions Adapter & Adaptation Coupling fittings Carabiner hooks in the Insertion bolt lifting eyes Insertion shaft of the adapter on the insertion bolt of the docking plate Figure 75: Front adapter remaining on the product with opened quick-snap mechanism Securing bolt If the front adapter has to be removed from the Figure 77: Docking plate terms...
  • Page 25 Usage instructions Adapter & Adaptation Hint: If the surface is very smooth, it is benefi- cial to hold the product against a wall or other fixed barrier until the grid mechanism is stopped via a clearly audible locking noise. The eccentric clamp lever must then be pressed to clamp (downwards).

  • Page 26: Detaching The Adapter From The Product

    Usage instructions Adapter & Adaptation Detaching the adapter from the Hint: If the surface is very smooth, it is benefi- cial to hold the product against a wall or other product fixed barrier until the grid mechanism is The securing bolt is now pulled out completely stopped using a clearly audible noise.

  • Page 27: Adaptation On The Product

    Usage instructions Adapter & Adaptation Direction Insertion bolt of travel Figure 89: Inserting the insertion bolt of the docking Securing bolt plate in the insertion shaft on the adapter head Figure 87: Docking plate terms Adaptation on the product For adaptation, the pre-selection level click mechanism on the adapter head must be set to "lock"...

  • Page 28: Detaching The Adapter From The Product

    Usage instructions Adapter & Adaptation Before setting off the parking stands must still be moved from the active to the passive posi- tion and the wheelchair's parking brake re- leased. Note: You can watch a video on how to adjust the adapter to the wheelchair on YouTube: https://www.youtube.com/watch?v=lNL QGXC3g0E...
  • Page 29 Usage instructions Adapter & Adaptation Insert reverse gear (see Usage instructions “wheel-e traction device”) and ensure that the handlebars are straight in the direction of travel. The decoupling process is started by then gently pressing the driving signal transmitter. This process is only completed when the grid mechanism has clicked out of place with an audible locking noise.
  • Page 30 Usage instructions Adapter & Adaptation 10 Appendix: Front adapter settings The following instructions are intended for and may only be carried out by a rehabilitation spe- cialist dealer or PRO ACTIV. Mounting the clamp cover in the clamping plate holder The clamping plate holder offers three positions for the clamp cover: low, middle and high.
  • Page 31 Usage instructions Adapter & Adaptation • To change the angle adjustment of the clamp cover, attach the clamps on the steering head connection so they vertically mirror the adapter. The screw heads of the M6 tensioning screws are then visible on the other side (wheelchair or product side) as before, coloured yellow in the figure. With this modification, the frame clamps must then be reattached to the wheelchair side.
  • Page 32 Usage instructions Adapter & Adaptation Steering head position on the adapter The steering head can be mounted in two positions: high and low. To change the position of the steer- ing head, the entire steering head, coloured yellow, is attached to the adapter, rotated by 180°. To do so, you need to loosen the four M6 threaded pins (Metric size 3 mm), orange coloured, and the two M6 clamp screws (Metric size 5 mm), green coloured, with washers and corresponding nuts (Metric size 17 mm).
  • Page 33 Usage instructions Adapter & Adaptation Standard setting for 20'' wheel Clamping plate Clamp steering Steering head Clamp cover holder head connection connection Holder drill hole for High position; Standard setting Angle adjust- clamp cover as- Clamp cover low steering head ment directed sembled high;...
  • Page 34 Usage instructions Adapter & Adaptation Standard setting for 24'' and 26'' wheel Clamp steering Clamping plate Steering head Clamp cover head connec- holder connection tion Holder drill for clamp cover as- High position; Default setting Clamp cover high Angle adjustment sembled low;...
  • Page 35 Usage instructions Adapter & Adaptation 11 Appendix: Assembly of the coupling fittings for the front adapter The following instructions are intended for and may only be carried out by a rehabilitation spe- cialist dealer or PRO ACTIV Assembly on the bottom bracket bearing support and front adapter: Assembly on front adapter Assembly on bottom...
  • Page 36 Usage instructions Adapter & Adaptation Assembly on the adjustable bottom bracket bearing support and front adapter: Assembly on bottom bracket bearing support Holding tube bottom bracket bearing support Assembly on front adapter Item Qty. Description Clamp ø25 mm Lifting eye Tension spring RZ-127EI Niro Nickel-plated key rings ø20 mm Carabiner hook with round swivel...
  • Page 37 Usage instructions Adapter & Adaptation Assembly on the docking plate: Item Qty. Description Securing bolts key ring Docking plate Shaft 10x50 Shaft 12x50 Thrust washer 2 mm Oval head screw M6x12 galvanised Grub screw with slit and pin M5x6...
  • Page 38 Usage instructions Adapter & Adaptation 12 Appendix: Tightening torques and securing details The following table shows the tightening torques for shaft screws with a metric control thread (valid if the drawing or assembly instructions do not state different values!): Tightening torque Ma in Nm depending on the screw strength Dimension Strength 8.8 Strength 10.9...
  • Page 39 Usage instructions Adapter & Adaptation Notes...
  • Page 40 Usage instructions Adapter & Adaptation Your rehabilitation specialist dealer: PRO ACTIV Reha-Technik GmbH Im Hofstätt 11 D-72359 Dotternhausen – Germany Phone +49 7427 9480-0 Fax +49 7427 9480-7025 Email: info@proactiv-gmbh.de www.proactiv-gmbh.com...

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SpikeHusk-e

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