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BY CU STO M EQUIPMENT LLC
MAINTENANCE & TROUBLESHOOTING MANUAL
SUPO-729
REV B
SELF-PROPELLED AERIAL WORK PLATFORM
HB-1230
SERIES III

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Summary of Contents for Custom Equipment Hy-Brid 3 Series

  • Page 1 BY CU STO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING MANUAL SUPO-729 REV B SELF-PROPELLED AERIAL WORK PLATFORM HB-1230 SERIES III...
  • Page 2: Notes

    The operation and safety manual is considered a part of the work platform and contains instructions and operating procedures essential to properly and safely operate the Custom Equipment Hy-Brid Lift. Users must read and understand all information in the Safety and Operations Manual before operation.
  • Page 3: Table Of Contents

    6.4 | LOWER CIRCUIT ..................................36 SECTION 7 | PARTS ..................................38 SECTION 8 | WARRANTY ................................40 SECTION 9 | INSPECTION AND REPAIR LOG ........................42 BY CUSTO M EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-729 MAINTENANCE & TROUBLESHOOTING SUPO-729...
  • Page 4: Section 1 | Safety

    PERSONNEL INJURY, OR DEATH. Although Custom Equipment, LLC conforms to specified ANSI & OSHA, it is the responsibility of the owner to instruct operators with the safety requirements made not only by Custom Equipment, LLC, but by the various safety boards in your area, as well as additional requirements set forth by ANSI and OSHA.
  • Page 5: Section 2 | Maintenance

    Charge cycle complete. Post Charge phase (constant voltage flat, etc.) (OFF) (SLOW) Not all charge profiles include a Post Charge phase. Applies to AGM or gel cell batteries only. BY CUSTO M EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-729 MAINTENANCE & TROUBLESHOOTING SUPO-729 HB-1230...
  • Page 6 MAX TIME- Maximum time for the overall charge cycle was met. (ALTERNATING) (ALTERNATING) (OFF) Active Charge Profile DIP switch positions are invalid. BY CUSTO M EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-729 MAINTENANCE & TROUBLESHOOTING SUPO-729 HB-1230...
  • Page 7: Lubrication

    Never attach pipe racks, material lifting devices, or make any other alteration that is not part of the intended design of the machine. BY CUSTO M EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-729 MAINTENANCE & TROUBLESHOOTING...
  • Page 8: Section 3 | Maintenance Checklists

    The rated life of the machine is Light Intermittent Duty (typical use 10 years, 40 weeks per year, 20 hours per week, 5 load cycles per hour). THIS PAGE WAS INTENTIONALLY LEFT BLANK BY CUSTO M EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-729 MAINTENANCE & TROUBLESHOOTING...
  • Page 9: Pre-Start Inspection Checklist

    Lift does not elevate when pothole guards are blocked. □ □ □ □ Date: Inspected by: Date: Inspected by: BY CUSTO M EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-729 MAINTENANCE & TROUBLESHOOTING SUPO-729 HB-1230 REV B HB-1230 REV B...
  • Page 10: Section 4 | Technical References

    SECTION 4 | TECHNICAL REFERENCES SECTION 4 | TECHNICAL REFERENCES 4.1 | HYDRAULIC SCHEMATIC Part No. HS-129-20-201-50 BY CUSTO M EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-729 MAINTENANCE & TROUBLESHOOTING SUPO-729 HB-1230 REV B HB-1230 REV B...
  • Page 11: Electrical Schematic

    THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM, EQUIPMENT AND IS LOANED IN EXPECTATION THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WHICH IT IS LOANED. BY CUSTO M EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-729 MAINTENANCE &...
  • Page 12: Control Board Diagnostic

    Functions Locked: Board is overheated. Check pump, drive motor wiring. Problem with controller internal voltage. Controller may need to be replaced. BY CUSTO M EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-729 MAINTENANCE & TROUBLESHOOTING...
  • Page 13: Section 5 | Wiring Diagrams

    THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM, EQUIPMENT AND IS LOANED IN EXPECTATION THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WHICH IT IS LOANED. BY CUSTO M EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-729 MAINTENANCE &...
  • Page 14: Lwr Ctl Wiring Diagram

    THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM, EQUIPMENT AND IS LOANED IN EXPECTATION THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WHICH IT IS LOANED. BY CUSTO M EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-729 MAINTENANCE &...
  • Page 15: Upper Controls Wiring Diagram

    THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM, EQUIPMENT AND IS LOANED IN EXPECTATION THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WHICH IT IS LOANED. BY CUSTO M EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-729 MAINTENANCE &...
  • Page 16: Section 6 | Troubleshooting Flowcharts

    Reference Revision A Reference Revision A BY CUSTO M EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-729 MAINTENANCE & TROUBLESHOOTING SUPO-729 HB-1230 REV B HB-1230 REV B...
  • Page 17: Drive Circuit

    Consider board failure Check wiring connections in drive components. See Electrical Schematic Drives intermittently? Reference Revision A Reference Revision A BY CUSTO M EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-729 MAINTENANCE & TROUBLESHOOTING SUPO-729 HB-1230 REV B...
  • Page 18: Elevate Circuit

    Is there a different problem? (something is leaking, unusually noisy, etc.) Reference Revision A Reference Revision A BY CUSTO M EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-729 MAINTENANCE & TROUBLESHOOTING SUPO-729 HB-1230 REV B HB-1230...
  • Page 19: Lower Circuit

    O-ring. that platform is all the way down. Reference Revision A Reference Revision A BY CUSTO M EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-729 MAINTENANCE & TROUBLESHOOTING SUPO-729 HB-1230 REV B...
  • Page 20: Section 7 | Parts

    BEGINNING WITH SERIAL #D08-30100 ORANGE/VIOLET LEADS DRIVE MOTOR,24VELE,HB DUM,HT ELEC-758-KIT BEGINNING WITH SERIAL #D08-30100 DRIVE MOTOR,BRAKE ELEC-627-5L DRIVE MOTOR,BRAKE ELEC-627-5R BY CUSTO M EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-729 MAINTENANCE & TROUBLESHOOTING SUPO-729 HB-1230 REV B HB-1230 REV B...
  • Page 21: Section 8 | Warranty

    Section 1 of this Limited Warranty shall be for the Subject to the terms, conditions and limitations set forth herein, Custom Equipment, LLC (the “Company”) Company, at its option, to repair or replace (or have one of its designated authorized dealers repair warrants to the first end-user (“Buyer”) that:...
  • Page 22: Section 9 | Inspection And Repair Log

    SECTION 9 | INSPECTION AND REPAIR LOG SECTION 9 | INSPECTION AND REPAIR LOG Date Comments Date Comments BY CUSTO M EQUIPMENT LLC BY CUSTOM EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-729 MAINTENANCE & TROUBLESHOOTING SUPO-729 HB-1230 REV B HB-1230 REV B...
  • Page 23 © 2017 Custom Equipment, LLC 2647 Highway 175 Richfield, WI 53076 U.S.A. Tel. +1-262-644-1300 Fax. +1-262-644-1320 www.hybridlifts.com Service@Customequipmentlifts.com “Hy-Brid Lifts” Is A Trademark Of Custom Equipment, LLC. These Machines Comply With Specified ANSI & CSA Requirements Revision Date: January 2018 Printed In The USA...

This manual is also suitable for:

Hy-brid hb-1230

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