Related Manuals for Custom Equipment HY-BRID LIFTS HB-P827
Summary of Contents for Custom Equipment HY-BRID LIFTS HB-P827
- Page 1 BY CU STO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING MANUAL SUPO-670 REV E PUSH-AROUND AERIAL WORK PLATFORM HB-P827 HB-P1027 SERIES I...
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Page 2: Notes
The operation and safety manual is considered a part of the work platform and contains instructions and operating procedures essential to properly and safely operate the Custom Equipment Hy-Brid Lift. Users must read and understand all information in the Safety and Operations Manual before operation. -
Page 3: Table Of Contents
TABLE OF CONTENTS INDEX OF FIGURES NOTES ......................................2 FIGURE 1: Maintenance Lock Use ................................ 7 FIGURE 2: Maintenance Lock Storage ..............................7 FOREWORD ....................................3 FIGURE 3: Battery Charger LED Display .............................. 9 TABLE OF CONTENTS ................................4 INDEX OF FIGURES ..................................5 SECTION 1 | SAFETY .................................. -
Page 4: Section 1 | Safety
INJURY OR DAMAGE TO EQUIPMENT. 1.2| GENERAL RULES AND PRECAUTIONS Custom Equipment, LLC designed the Hy-Brid Lift push-around scissor lift to be safe and reliable. It is intended for FAILURE TO COMPLY WITH THE LISTED SAFETY elevating personnel, along with their necessary tools and materials to overhead work locations. Vibration does not PRECAUTIONS MAY RESULT IN MACHINE create significant hazards on this machine. -
Page 5: Section 2 | Maintenance
SECTION 2 | MAINTENANCE SECTION 2 | MAINTENANCE 2.1 | BATTERY MAINTENANCE Do not operate unit while charging. Shortened battery life will result. • Park the machine on a level surface • Plug charger into AC outlet until charged. Battery cycle life will vary significantly depending on the depth of discharge. The deeper the depth of discharge the •... -
Page 6: Lubrication
SECTION 3 | MAINTENANCE CHECKLISTS SECTION 2 | MAINTENANCE 2.4 | LUBRICATION Item Specification Frequency Wheels Teflon Spray Quarterly FAILURE TO PERFORM INSPECTIONS AND PREVENTATIVE MAINTENANCE AT RECOMMENDED INTERVALS MAY RESULT 2.5 | COMPONENTS REQUIRING ADJUSTMENT IN THE UNIT BEING OPERATED WITH A DEFECT THAT MAY RESULT IN INJURY OR DEATH OF THE OPERATOR Under normal use, no components should require adjustment. -
Page 7: Pre-Start Inspection Checklist
SECTION 3 | MAINTENANCE CHECKLISTS SECTION 3 | MAINTENANCE CHECKLISTS 3.1 | PRE-START INSPECTION CHECKLIST 3.2 | FREQUENT INSPECTION CHECKLIST AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED, AND THIS CHECKLIST MUST BE USED AT THE BEGINNING OF EACH SHIFT OR ADJUSTED TO MANUFACTURER’S REQUIREMENTS BY A QUALIFIED AFTER EVERY SIX TO EIGHT HOURS OF USE. - Page 8 SECTION 3 | MAINTENANCE CHECKLISTS 3.3 | FREQUENT INSPECTION CHECKLIST AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED, AND ADJUSTED TO MANUFACTURER’S REQUIREMENTS BY A QUALIFIED MECHANIC PRIOR TO EACH SALE, LEASE, OR RENTAL, AND EVERY 3 MONTHS OR 150 HOURS, WHICHEVER COMES FIRST. Model Number: Serial Number: •...
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Page 9: Section 4 | Technical References
SECTION 4 | TECHNICAL REFERENCES SECTION 4 | TECHNICAL REFERENCES 4.1 | HYDRAULIC SCHEMATIC Part No HS-HB-P827/1027 BY CUSTO M EQUIPMENT LLC BY CU STO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-670 MAINTENANCE & TROUBLESHOOTING SUPO-670 HB-P827/HB-P1027 REV E HB-P827/HB-P1027 REV E... -
Page 10: Electrical Schematic
SHEET 1 OF 1 THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM EQUIPMENT AND IS LOANED IN EXPECTATION THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WHICH IT IS LOANED. BY CUSTO M EQUIPMENT LLC BY CU STO M EQUIPMENT LLC MAINTENANCE &... -
Page 11: Section 5 | Wiring Diagrams
SHEET 1 OF 3 THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM EQUIPMENT AND IS LOANED IN EXPECTATION THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WHICH IT IS LOANED. BY CUSTO M EQUIPMENT LLC BY CU STO M EQUIPMENT LLC MAINTENANCE &... -
Page 12: Upper Control Wiring Diagram
BATT - PUMP SOL./UP COIL BATT + REV. DESCRIPTION DATE INITIAL RELEASE 5/28/2014 Custom Equipment, Inc. Richfield, WI 53076 Phone: (262)644-1300 WIRING DIAGRAM HB-P827/1027 UPR CTL DO NOT SCALE DRAWING WD-144-21-016-50 SHEET 1 OF 1 REV A PART NO:WD-144-21-016-50 WELDING TOLERANCES: .X= .060 .XX= .030 .XXX= .010... -
Page 13: Section 6 | Trouble Shooting Flowcharts
SECTION 6 | TROUBLE SHOOTING FLOWCHARTS SECTION 6 | TROUBLE SHOOTING FLOWCHARTS 6.1 | TROUBLESHOOTING FLOWCHART: POWER Troubleshooting Step 1: Main Power BY CUSTO M EQUIPMENT LLC BY CU STO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-670 MAINTENANCE & TROUBLESHOOTING SUPO-670 HB-P827/HB-P1027 REV E... -
Page 14: Troubleshooting Flowchart: Elevating
SECTION 6 | TROUBLE SHOOTING FLOWCHARTS SECTION 6 | TROUBLE SHOOTING FLOWCHARTS 6.2 | TROUBLESHOOTING FLOWCHART: ELEVATING Troubleshooting Step 2A: Elevating BY CUSTO M EQUIPMENT LLC BY CU STO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-670 MAINTENANCE & TROUBLESHOOTING SUPO-670 HB-P827/HB-P1027 REV E HB-P827/HB-P1027... -
Page 15: Troubleshooting Flowchart: Lowering
SECTION 6 | TROUBLE SHOOTING FLOWCHARTS SECTION 6 | TROUBLE SHOOTING FLOWCHARTS 6.3 | TROUBLESHOOTING FLOWCHART: LOWERING Troubleshooting Step 2B: Lowering BY CUSTO M EQUIPMENT LLC BY CU STO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-670 MAINTENANCE & TROUBLESHOOTING SUPO-670 HB-P827/HB-P1027 REV E HB-P827/HB-P1027... -
Page 16: Section 7 | Parts Diagrams
SECTION 7 | PARTS DIAGRAMS SECTION 7 | PARTS DIAGRAMS 7.2 | MAIN POWER/SAFETY CIRCUIT USE ONLY MANUFACTURER APPROVED REPLACEMENT PARTS. USE OF NON-OEM PARTS WILL VOID WARRANTY. REPLACEMENT OF THE FOLLOWING COMPONENTS WILL AFFECT THE STRENGTH, STABILITY, OR SAFETY FUNCTION OF THE UNIT: BATTERY, HYDRAULIC CYLINDER, AND ALL STRUCTURAL COMPONENTS. -
Page 17: Elevate/Lower Circuit Parts
SECTION 7 | PARTS DIAGRAMS SECTION 7 | PARTS DIAGRAMS 7.3 | ELEVATE/LOWER CIRCUIT PARTS Item # Part Number Description ELEC-602-KIT Enable Switch ELEC-635 Alarm ELEC-002A-KIT Up/Down Rotary Switch ELEC-636 Overload Indicator Light ELEC-632 Time Delay Relay 144-21-011-51-K Manifold Block Assembly HYDR-007-2F Down Valve &... -
Page 18: Wheels/Brakes
SECTION 7 | PARTS DIAGRAMS SECTION 7 | PARTS DIAGRAMS 7.4 | WHEELS/BRAKES 7.5 | COVERS/OTHER Item # Part Number Description HARD-086 Level Item # Part Number Description 1000132101 Cabinet Latch 144-21-031-50-K Rigid Caster Assembly 1000307601 Gate Latch WHEE-713-5 Swivel Caster Assembly HARD-649 Gate Latch Mounting Hardware: 1/4 X 1.25 Barrel Screw #10-24 #10-24 X 1/2 Screw WHEE-706-KIT... -
Page 19: Section 8 | Warranty
LIMITED WARRANTIES section 4(b) of this limited warranty, necessary to remedy such defect. Subject to the terms, conditions and limitations set forth herein, Custom Equipment, LLC (The “company”) warrants to the first end-user (“buyer”) that: b. Labor charges If field repairs or parts replacement are necessary on any product covered by this limited warranty, the a. -
Page 20: Notes
NOTES NOTES BY CUSTO M EQUIPMENT LLC BY CU STO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-670 MAINTENANCE & TROUBLESHOOTING SUPO-670 HB-P827/HB-P1027 REV E HB-P827/HB-P1027 REV E... - Page 21 © 2015 Custom Equipment, LLC 2647 Highway 175 Richfield, WI 53076 U.S.A. Tel.: +1-262-644-1300 Fax: +1-262-644-1320 www.hybridlifts.com Service@Customequipmentlifts.com “Hy-Brid Lifts” is a trademark of Custom Equipment, LLC These machines comply with ANSI/SIA A92.3 Revision Date: June 2016 Printed In The USA...
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