Related Manuals for Custom Equipment Hy-Brid Lifts III Series
Summary of Contents for Custom Equipment Hy-Brid Lifts III Series
- Page 1 BY CU STO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING MANUAL SUPO-678 REV B SELF-PROPELLED AERIAL WORK PLATFORM HB-1230 SERIES III...
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Page 2: Notes
The operation and safety manual is considered a part of the work platform and contains instructions and operating procedures essential to properly and safely operate the Custom Equipment Hy-Brid Lift. Users must read and understand all information in the Safety and Operations Manual before operation. -
Page 3: Table Of Contents
TABLE OF CONTENTS INDEX OF FIGURES NOTES ......................................2 FIGURE 1: Maintenance Lock Use ................................ 7 FIGURE 2: Maintenance Lock Storage ............................... 7 FOREWORD ....................................3 FIGURE 3: Battery Charger LED Display .............................. 9 TABLE OF CONTENTS ................................4 INDEX OF FIGURES ..................................5 SECTION 1 | SAFETY .................................. -
Page 4: Section 1 | Safety
Although Custom Equipment, LLC conforms to specified ANSI & OSHA, it is the responsibility of the owner to instruct operators with the safety requirements made not only by Custom Equipment, LLC, but by the various safety boards in your area, as well as additional requirements set forth by ANSI and OSHA. -
Page 5: Section 2 | Maintenance
SECTION 2 | MAINTENANCE SECTION 2 | MAINTENANCE 2.1 | BATTERY MAINTENANCE This unit is equipped with 12-volt AGM maintenance-free batteries. NOTE: The surrounding temperature greatly affects the power reserve within a battery. EXAMPLE: A battery that is 100% charged at 80° F (27°C) drops to 65% at 32°F (0°C). At 0°F (-18°C), this battery will drop to 40% efficiency. -
Page 6: Lubrication
SECTION 3 | MAINTENANCE CHECKLISTS SECTION 2 | MAINTENANCE 2.3 | LUBRICATION Regular inspection and conscientious maintenance is important to efficient economical operation of this machine. It will help to assure that equipment will perform satisfactorily with a minimum of service and repair. Make checks at the stated intervals or more frequently if required by local operating conditions. -
Page 7: Pre-Start Inspection Checklist
SECTION 3 | MAINTENANCE CHECKLISTS SECTION 3 | MAINTENANCE CHECKLISTS 3.1 | PRE-START INSPECTION CHECKLIST 3.2 | PRE-DELIVERY/ANNUAL/FREQUENT INSPECTION CHECKLIST AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED, AND THIS CHECKLIST MUST BE USED AT THE BEGINNING OF EACH SHIFT OR AFTER EVER SIX TO EIGHT HOURS OF USE. FAILURE TO DO SO COULD ADJUSTED TO MANUFACTURER’S REQUIREMENTS BY A AFFECT THE SAFETY OF THE OPERATOR. -
Page 8: Section 4 | Technical References
SECTION 4 | TECHNICAL REFERENCES SECTION 4 | TECHNICAL REFERENCES 4.1 | HYDRAULIC SCHEMATIC MAINTENANCE & TROUBLESHOOTING SUPO-678 MAINTENANCE & TROUBLESHOOTING SUPO-678 HB-1230 REV B HB-1230 REV B... -
Page 9: Electrical Schematic Ws-129-20-201-50
SECTION 4 | TECHNICAL REFERENCES SECTION 4 | TECHNICAL REFERENCES 4.2 | ELECTRICAL SCHEMATIC WS-129-20-201-50 MAINTENANCE & TROUBLESHOOTING SUPO-678 MAINTENANCE & TROUBLESHOOTING SUPO-678 HB-1230 REV B HB-1230 REV B... -
Page 10: Control Board Diagnostic
SECTION 4 | TECHNICAL REFERENCES SECTION 4 | TECHNICAL REFERENCES 4.3 | CONTROL BOARD DIAGNOSTIC Battery supply is too low or too high. Make sure batteries afe fully charged. When using the LED for diagnosis, note that a DUAL FLASH Do not operate while charging. -
Page 11: Section 5 | Wiring Diagrams
SECTION 5 | WIRING DIAGRAMS SECTION 5 | WIRING DIAGRAMS 5.1 | WIRING DIAGRAM Part No. WD-129-20-201-50 MAINTENANCE & TROUBLESHOOTING SUPO-678 MAINTENANCE & TROUBLESHOOTING SUPO-678 HB-1230 REV B HB-1230 REV B... -
Page 12: Lower Controls Wiring Diagram
SECTION 5 | WIRING DIAGRAMS SECTION 5 | WIRING DIAGRAMS 5.2 | LOWER CONTROLS WIRING DIAGRAM Part No. WD-129-21-206-50 MAINTENANCE & TROUBLESHOOTING SUPO-678 MAINTENANCE & TROUBLESHOOTING SUPO-678 HB-1230 REV B HB-1230 REV B... -
Page 13: Upper Controls Wiring Diagram
SECTION 5 | WIRING DIAGRAMS SECTION 5 | WIRING DIAGRAMS 5.3 | UPPER CONTROLS WIRING DIAGRAM Part No. 129-21-249-50 MAINTENANCE & TROUBLESHOOTING SUPO-678 MAINTENANCE & TROUBLESHOOTING SUPO-678 HB-1230 REV B HB-1230 REV B... -
Page 14: Section 6 | Troubleshooting Flowcharts
SECTION 6 | TROUBLESHOOTING FLOWCHARTS SECTION 6 | TROUBLESHOOTING FLOWCHARTS 6.1 | MAIN POWER/SAFETY CIRCUIT MAINTENANCE & TROUBLESHOOTING SUPO-678 MAINTENANCE & TROUBLESHOOTING SUPO-678 HB-1230 REV B HB-1230 REV B... -
Page 15: Drive Circuit
SECTION 6 | TROUBLESHOOTING FLOWCHARTS SECTION 6 | TROUBLESHOOTING FLOWCHARTS 6.2 | DRIVE CIRCUIT MAINTENANCE & TROUBLESHOOTING SUPO-678 MAINTENANCE & TROUBLESHOOTING SUPO-678 HB-1230 REV B HB-1230 REV B... -
Page 16: Elevate Circuit
SECTION 6 | TROUBLESHOOTING FLOWCHARTS SECTION 6 | TROUBLESHOOTING FLOWCHARTS 6.3 | ELEVATE CIRCUIT MAINTENANCE & TROUBLESHOOTING SUPO-678 MAINTENANCE & TROUBLESHOOTING SUPO-678 HB-1230 REV B HB-1230 REV B... -
Page 17: Lower Circuit
SECTION 6 | TROUBLESHOOTING FLOWCHARTS SECTION 6 | TROUBLESHOOTING FLOWCHARTS 6.4 | LOWER CIRCUIT MAINTENANCE & TROUBLESHOOTING SUPO-678 MAINTENANCE & TROUBLESHOOTING SUPO-678 HB-1230 REV B HB-1230 REV B... -
Page 18: Section 7 | Parts
SECTION 7 | PARTS SECTION 7 | PARTS DIAGRAMS Description Part Number Notes ALARM, CONTINUOUS ELEC-635-4 BOARD,DRIVE/LIFT CTL HB-MID 129-21-227-50 BUTTON,PUSH/PULL RED E-STOP ELEC-071-KIT CHARGER,24V ELEC-747 USE ONLY MANUFACTURER APPROVED REPLACEMENT PARTS. USE OF NON-OEM PARTS WILL VOID CORD,NEMA 515/IEC C13,36 ELEC-639-3 WARRANTY. -
Page 19: Section 8 | Warranty
Company shall not be obligated to replace the entire Product if a covered defect can be remedied by the Subject to the terms, conditions and limitations set forth herein, Custom Equipment, LLC (the “Company”) repair or replacement of a defective part, component or assembly. The Company shall be responsible warrants to the first end-user (“Buyer”) that:... - Page 20 NOTES NOTES MAINTENANCE & TROUBLESHOOTING SUPO-678 MAINTENANCE & TROUBLESHOOTING SUPO-678 HB-1230 REV B HB-1230 REV B...
- Page 21 © 2015 Custom Equipment, LLC 2647 Highway 175 Richfield, WI 53076 U.S.A. Tel.: +1-262-644-1300 Fax: +1-262-644-1320 www.hybridlifts.com Service@Customequipmentlifts.com “Hy-Brid Lifts” is a trademark of Custom Equipment, LLC. These machines comply with specified ANSI/SIA A92.6 requirements Revision Date: April 2015 Printed In The USA...
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