Custom Equipment Hy-Brid Lifts I Series Maintenance & Troubleshooting Manual

Custom Equipment Hy-Brid Lifts I Series Maintenance & Troubleshooting Manual

Push-around aerial work platform

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BY CU STO M EQUIPMENT LLC
MAINTENANCE & TROUBLESHOOTING MANUAL
SUPO-724
REV B
PUSH-AROUND AERIAL WORK PLATFORM
HB-P527
SERIES I

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Summary of Contents for Custom Equipment Hy-Brid Lifts I Series

  • Page 1 BY CU STO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING MANUAL SUPO-724 REV B PUSH-AROUND AERIAL WORK PLATFORM HB-P527 SERIES I...
  • Page 2: Notes

    The operation and safety manual is considered a part of the work platform and contains instructions and operating procedures essential to properly and safely operate the Custom Equipment Hy-Brid Lift. Users must read and understand all information in the Safety and Operations Manual before operation.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS INDEX OF FIGURES NOTES ......................................2 FIGURE 1: Maintenance Lock Use ................................ 7 FIGURE 2: Maintenance Lock Storage ..............................7 FOREWORD ....................................3 FIGURE 3: Battery Charger LED Display .............................. 9 TABLE OF CONTENTS ................................4 INDEX OF FIGURES ..................................5 SECTION 1 | SAFETY ..................................
  • Page 4: Section 1 | Safety

    DAMAGE, PERSONNEL INJURY, OR DEATH. Custom Equipment, LLC designed the Hy-Brid Lift push-around scissor lift to be safe and reliable. It is intended for elevating personnel, along with their necessary tools and materials to overhead work locations. Vibration does not create significant hazards on this machine.
  • Page 5: Section 2 | Maintenance

    SECTION 2 | MAINTENANCE SECTION 2 | MAINTENANCE 2.1 | BATTERY MAINTENANCE Do not operate unit while charging. Shortened battery life will result. • Park the machine on a level surface • Plug charger into AC outlet until charged. Battery cycle life will vary significantly depending on the depth of discharge. The deeper the depth of discharge the •...
  • Page 6: Lubrication

    SECTION 3 | MAINTENANCE CHECKLISTS SECTION 2 | MAINTENANCE 2.4 | LUBRICATION CAUTION Item Specification Frequency Wheels Teflon Spray Quarterly FAILURE TO PERFORM INSPECTIONS AND PREVENTATIVE MAINTENANCE AT RECOMMENDED INTERVALS MAY RESULT 2.5 | COMPONENTS REQUIRING ADJUSTMENT IN THE UNIT BEING OPERATED WITH A DEFECT THAT MAY RESULT IN INJURY OR DEATH OF THE OPERATOR Under normal use, no components should require adjustment.
  • Page 7: Pre-Start Inspection Checklist

    SECTION 3 | MAINTENANCE CHECKLISTS SECTION 3 | MAINTENANCE CHECKLISTS 3.1 | PRE-START INSPECTION CHECKLIST 3.2 | PRE-DELIVERY / FREQUENT / ANNUAL INSPECTION CHECKLIST AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED, AND ADJUSTED TO Pre-start Inspection (Push-Around Models) CAUTION MANUFACTURER’S REQUIREMENTS BY A QUALIFIED MECHANIC PRIOR TO THIS CHECKLIST MUST BE USED AT THE BEGINNING OF EACH SHIFT OR EACH SALE, LEASE, OR RENTAL, AND EVERY 3 MONTHS OR 150 HOURS, WARNING...
  • Page 8: Section 4 | Technical References

    SECTION 4 | TECHNICAL REFERENCES SECTION 4 | TECHNICAL REFERENCES 4.1 | HYDRAULIC SCHEMATIC Part No HS-HB-P3.6/527 MAINTENANCE & TROUBLESHOOTING SUPO-724 MAINTENANCE & TROUBLESHOOTING SUPO-724 HB-P527 REV B HB-P527 REV B...
  • Page 9: Electrical Schematic

    SECTION 4 | TECHNICAL REFERENCES SECTION 4 | TECHNICAL REFERENCES 4.2 | ELECTRICAL SCHEMATIC Part No WS-144-20-002-50 MAINTENANCE & TROUBLESHOOTING SUPO-724 MAINTENANCE & TROUBLESHOOTING SUPO-724 HB-P527 REV B HB-P527 REV B...
  • Page 10: Section 5 | Wiring Diagrams

    SECTION 5 | WIRING DIAGRAMS SECTION 5 | WIRING DIAGRAMS 5.1 | WIRING DIAGRAM Part No WD-143-20-002-50 MAINTENANCE & TROUBLESHOOTING SUPO-724 MAINTENANCE & TROUBLESHOOTING SUPO-724 HB-P527 REV B HB-P527 REV B...
  • Page 11: Upper Control Wiring Diagram

    SECTION 5 | WIRING DIAGRAMS SECTION 5 | WIRING DIAGRAMS 5.2 | UPPER CONTROL WIRING DIAGRAM Part No WD-144-21-075-52 MAINTENANCE & TROUBLESHOOTING SUPO-724 MAINTENANCE & TROUBLESHOOTING SUPO-724 HB-P527 REV B HB-P527 REV B...
  • Page 12: Section 6 | Trouble Shooting Flowcharts

    SECTION 6 | TROUBLE SHOOTING FLOWCHARTS SECTION 6 | TROUBLE SHOOTING FLOWCHARTS 6.1 | TROUBLESHOOTING FLOWCHART: POWER Troubleshooting Step 1: Main Power MAINTENANCE & TROUBLESHOOTING SUPO-724 MAINTENANCE & TROUBLESHOOTING SUPO-724 HB-P527 REV B HB-P527 REV B...
  • Page 13: Troubleshooting Flowchart: Elevating

    SECTION 6 | TROUBLE SHOOTING FLOWCHARTS SECTION 6 | TROUBLE SHOOTING FLOWCHARTS 6.2 | TROUBLESHOOTING FLOWCHART: ELEVATING Troubleshooting Step 2A: Elevating MAINTENANCE & TROUBLESHOOTING SUPO-724 MAINTENANCE & TROUBLESHOOTING SUPO-724 HB-P527 REV B HB-P527 REV B...
  • Page 14: Troubleshooting Flowchart: Lowering

    SECTION 6 | TROUBLE SHOOTING FLOWCHARTS SECTION 6 | TROUBLE SHOOTING FLOWCHARTS 6.3 | TROUBLESHOOTING FLOWCHART: LOWERING Troubleshooting Step 2B: Lowering MAINTENANCE & TROUBLESHOOTING SUPO-724 MAINTENANCE & TROUBLESHOOTING SUPO-724 HB-P527 REV B HB-P527 REV B...
  • Page 15: Section 7 | Parts

    SECTION 7 | PARTS SECTION 7 | PARTS Description Part Number Notes CAUTION UPR CTL ASM, HB-P827/1027 144-21-075-52 WHL,8X2 WHEE-706-KIT USE ONLY MANUFACTURER APPROVED REPLACEMENT PARTS. USE OF NON-OEM PARTS WILL VOID WARRANTY. CAUTION REPLACEMENT OF THE FOLLOWING COMPONENTS WILL AFFECT THE STRENGTH, STABILITY, OR SAFETY FUNCTION OF THE UNIT: BATTERY, HYDRAULIC CYLINDER, AND ALL STRUCTURAL COMPONENTS.
  • Page 16: Section 8 | Warranty

    Section 1 of this Limited Warranty shall be for the Subject to the terms, conditions and limitations set forth herein, Custom Equipment, LLC (the “Company”) Company, at its option, to repair or replace (or have one of its designated authorized dealers repair warrants to the first end-user (“Buyer”) that:...
  • Page 17 © 2015 Custom Equipment, LLC 2647 Highway 175 Richfield, WI 53076 U.S.A. Tel. +1-262-644-1300 Fax: +1-262-644-1320 www.hybridlifts.com service@customequipmentlifts.com “Hy-Brid Lifts” is a trademark of Custom Equipment, LLC. These machines comply with ANSI/SIA A92.3 and CSA B354.1-04 Revision Date: September 2015 Printed in the U.S.A.

This manual is also suitable for:

Hy-brid lifts hb-p527

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