Custom Equipment Hy-Brid Lifts HB-P830 Maintenance And Troubleshooting Manual

Custom Equipment Hy-Brid Lifts HB-P830 Maintenance And Troubleshooting Manual

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Summary of Contents for Custom Equipment Hy-Brid Lifts HB-P830

  • Page 1   AINTE NANC TROU UBLES HOOT TING MANU Hy-Bri id Lifts HB-P P830 Push-A Around Aeri ial Work k Platfor          ...
  • Page 2: Table Of Contents

    Table of Contents Main Power/Safety Circuit ..........................27 Safety..................................5 Elevate/Lower Circuit ............................28 Safety Symbols ..............................5 Wheels/Brakes..............................29 General Rules and Precautions..........................5 Covers/Other ............................... 29 Safety Guidelines ..............................6 Warranty.................................. 30 Maintenance Lock ..........................
  • Page 3: Safety

    THE USER/OPERATOR SHOULD NOT ACCEPT OPERATING RESPONSIBILITY UNTIL THE MANUAL HAS BEEN READ AND UNDERSTOOD AS WELL AS HAVING OPERATED THE LIFT UNDER SUPERVISION OF AN EXPERIENCED AND Custom Equipment, Inc. designed the Hy Brid Lift push around scissor lift to be safe and reliable. It is intended QUALIFIED OPERATOR.
  • Page 4: Safety Guidelines

    Safety Guidelines Maintenance Battery Maintenance This unit is equipped with a deep cycle 12 volt battery. The care and maintenance of your battery has much to Maintenance Lock do with how well this unit functions. Battery wiring and water level should be checked monthly. Do not overfill. The maintenance lock must be placed into position whenever the machine is being serviced in the raised or When the cells are too full, fluid will seep out when charging.
  • Page 5: Lubrication

    Safety devices and systems requiring checks Check safety functions as part of daily inspection. Check that the electromagnetic brakes are holding. Storage After periods of storage, exposure to extremes of ambient conditions heat, cold, moisture, dust etc., inspect the machine. Refer to the Pre Delivery/ Frequent Inspection Checklist in the Maintenance Manual. Major Alterations or Repairs Any alterations must be approved by the manufacturer.
  • Page 6: Prestart Inspection

    Prestart Inspection Frequent Inspection Checklist WARNING WARNING THIS CHECKLIST MUST BE USED AT THE BEGINNING OF EACH SHIFT OR AFTER EVERY SIX TO EIGHT HOURS OF USE. FAILURE TO DO SO COULD AFFECT THE SAFETY OF THE OPERATOR. AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED AND ADJUSTED TO MANUFACTURER'S MODEL HB P830 SERIAL NUMBER ______________ REQUIREMENTS BY A QUALIFIED MECHANIC PRIOR TO EACH SALE, LEASE, OR RENTAL, AND EVERY Keep inspection records up-to-date.
  • Page 7: Pre Delivery/Annual Inspection Checklist

    Pre Delivery/Annual Inspection Checklist WARNING AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED AND ADJUSTED TO MANUFACTURER'S REQUIREMENTS BY A QUALIFIED MECHANIC PRIOR TO EACH SALE, LEASE, OR RENTAL, AND EVERY 12 MONTHS MODEL NUMBER: HB P830 SERIAL NUMBER ______________ Check each item listed below. Use proper operating, service, and maintenance manual for specific information and settings If an item is found to be unacceptable make the necessary repairs and check the “repaired”...
  • Page 8 Part #SUPO-615 Page 14 of 30 Part #SUPO-615 Page 15 of 30 REV H REV H...
  • Page 9 Part #SUPO-615 Page 16 of 30 Part #SUPO-615 Page 17 of 30 REV H REV H...
  • Page 10 Part #SUPO-615 Page 18 of 30 Part #SUPO-615 Page 19 of 30 REV H REV H...
  • Page 11 This page intentionally left blank. Part #SUPO-615 Page 20 of 30 Part #SUPO-615 Page 21 of 30 REV H REV H...
  • Page 12: Wiring Diagram

    Does the machine have any Is the battery connected? Is the battery fully Are both E-Stop buttons Is short protection fuse at function: Is key switch turned on? Check per wiring charged (and filled with off? pump blown? (Elevate/Lower) diagram. water)? Reset E-Stop buttons.
  • Page 13 Does machine raise/ Is emergency down Is down valve stuck Is up/down switch Contact CEI for further Does pump operate? Is hydraulic fluid low? lower? valve open? open? damaged? troubleshooting. Check for power connection. See Hy-Brid Troubleshooting With platform lowe ered, fill Flush valve by simultaneously Close emergency down...
  • Page 14: Replacement Parts

    Replacement Parts Main Power/Safety Circuit CAUTION USE ONLY MANUFACTURER APPROVED REPLACEMENT PARTS. USE OF NON OEM PARTS WILL VOID WARRANTY. DANGER REPLACEMENT OF THE FOLLOWING COMPONENTS WILL AFFECT THE STRENGTH, STABILITY, OR SAFETY FUNCTION OF THE UNIT: BATTERY , HYDRAULIC CYLINDER, AND ALL STRUCTURAL COMPONENTS.
  • Page 15 Elevate/Lower Circuit Wheels/Brakes Item # Part # Description WHEE 706, WHEE 708, HARD 001 2 Wheel (8”), Raceway, & DU Bearing 1000114707&12/1000116207&12 Caster Sides 1000115802 Brake Weldment HARD 668 Spring 1000116002 Brake Actuator Item # Part # Description WHEE 713 Swivel 8”...
  • Page 16 Authorized Dealers for direct labor costs incurred according to the Company’s current authorized Field Service Rate (FSR) and/or any established ‘Flat Rate Guides’. Custom Equipment does not pay labor on any consumable items such as batteries, brakes, or tire wear. In no event shall the Company be liable for any...

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