Related Manuals for Custom Equipment PS-1030
Summary of Contents for Custom Equipment PS-1030
- Page 1 BY C U STO M EQUIPMENT LLC OPERATION & SAFETY MANUAL PS-1030 PS-1430 MOBILE ELEVATING WORK PLATFORM SUPO-741 | REV A...
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Page 2: Notes
NOTES Custom Equipment, LLC General Information Service Information Parts Information 2647 Hwy 175 P: +1-262-297-5195 P: +1-262-297-5196 Richfield, WI 53076 E: webservice@hybridlifts.com U.S.A. P: +1-262-644-1300 F: +1-262-644-1320 www.hybridlifts.com OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A... -
Page 3: Foreword
The purpose of this Operations and Safety manual is to provide users with the instructions and operating procedures essential to properly and safely operate the Custom Equipment Hy-Brid Lift for its intended purpose, and to position personnel and their necessary tools and materials. -
Page 4: Table Of Contents
5.7 | DAILY MAINTENANCE ................................27 5.8 | CHARGING THE BATTERY ............................... 27 5.9 | BATTERY DISPLAYS ..................................28 SECTION 6 | PRE-START INSPECTION ..........................32 6.1 | PRE-START INSPECTION CHECKLIST ...........................32 NOTES ......................................34 OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A... -
Page 5: Index Of Figures
FIGURE 17: Standard Battery Charge Indicator Location ......................28 FIGURE 18: Lester SLM Battery Charge Indicator Location ......................29 FIGURE 19: Signet Battery Charge Indicator Location ........................30 FIGURE 20: PCS/Dual Pro Battery Charge Indicator Location....................30 Revisions: REV A ......................................May 2019 OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A... -
Page 6: Section 1 | Safety
Although Custom Equipment, LLC conforms to specified ANSI & OSHA requirements, it is the responsibility of the owner to instruct operators with the safety requirements made not only by Custom Equipment, LLC, but by the various safety boards in your area, as well as additional requirements set forth by ANSI and OSHA. If you come across a situation that you think might be unsafe, stop the platform and request further information from qualified sources before proceeding. -
Page 7: Safety Features
Pothole guards are required to be in place when the lift is in the elevated position. If the guards are blocked or not functioning properly, elevating functions will be inhibited. Lower the machine and do not operate until the problem is repaired or the obstruction is removed. FIGURE 1: Pothole Guard OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A... -
Page 8: Safety Controls
PUSHING THE EMERGENCY STOP BUTTON WILL APPLY BRAKES IMMEDIATELY. THIS MAY CAUSE UNEXPECTED PLATFORM MOVEMENT WARNING AS THE MACHINE COMES TO A SUDDEN STOP. BRACE YOURSELF AND SECURE OBJECTS ON THE PLATFORM DURING OPERATION OF THE MACHINE. OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A... -
Page 9: Maintenance Lock
The maintenance lock pins must be placed into position whenever the machine is being serviced in the raised or partially raised position. Serious injury and/or death could result if maintenance lock is not used properly. FIGURE 4: Maintenance Lock Pin use FIGURE 5: Maintenance Lock Pin storage OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A... -
Page 10: Safety Guidelines
• Make sure platform rails and pins are secured. • Operator shall use the maintenance lock when performing all types of maintenance procedures. • Do not smoke while charging the battery. OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A... - Page 11 THIS PAGE WAS INTENTIONALLY LEFT BLANK OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A...
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Page 12: Section 2 | Product Description
SECTION 2 | PRODUCT DESCRIPTION 2.1 | GENERAL Custom Equipment’s Hy-Brid Scissors Lift is a mobile elevating work platform designed to be safe and reliable. The purpose of the machine is to elevate personnel, along with their necessary tools and materials to overhead work locations. - Page 13 5.38 L 1.325 gal 5.38 L Power System-Voltage 24V DC 24V DC 24V DC 24V DC (2) 12V, Group (2) 12V, Group (2) 12V, Group (2) 12V, Group Batteries-Deep Cycle Marine OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A...
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Page 14: Section 3 | Decals
SECTION 3 | DECALS 3.1 | DECAL LOCATION FIGURE 6: Decal Locations OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A... -
Page 15: Decal Descriptions
DECAL,HY-BRID LIFTS DE1208 DECAL,BRAKE RELEASE/NO TOW DE1021 DECAL,CHARGER CORD DE1008 DECAL,HYDR FLUID DE1219 DECAL,BATT CHARGE DAILY DE1013 DECAL,WHEEL LOAD PS-1030 S4 DE1014 DECAL,WHEEL LOAD PS-1430 S4 DE837 DECAL,CTL LWR HBLGS4 DE793 DECAL,CTL UPR HBS4,ACT DE1204 DECAL,CAPACITY,TOOL TRAY DE1022 DECAL,BATT/CHR COMPATABILITY... -
Page 16: Decal Symbols
Batteries produce explosive gas. Only charge batteries in a well- ventilated area. • Do not expose to sparks or flames. • Do not smoke while charging battery. • Battery charger cord OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A... - Page 17 You must maintain a clearance between any part of this machine or its load and any electrical apparatus. Follow local power line regulations. • Death or serious injury will result from contact or inadequate clearance. • Brake release OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A...
- Page 18 Lanyard anchorage points are for work positioning restraints only, not for fall protection. • Use of fall arrest systems attached to anchorage points on mobile equipment may cause machine to tip, resulting in serious injury or death. OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A...
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Page 20: Section 4 | Transport, Handling & Storage
4.4 | LIFTING AND TIE-DOWN POINTS Tie-down points are provided for securing the machine on a trailer or truck bed for transport between places of use. They may also be used as lift points. OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A... -
Page 21: Fork Lift Pockets
Center of Gravity X Axis Y Axis PS-1030 32.10 in (815.34 cm) 15.57 in (395.478 cm) PS-1430 31.25 in (793.75 cm) 16.11 in (409.194 cm) FIGURE 9: Center of Gravity OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A... -
Page 22: Section 5 | Operation
Operation described in Safety Controls Joystick Enable Trigger Steering Thumb Switch Joystick Horn USB Power Port Diagnostic Light Flashes when machine is on a slope Drive/Elevate Mode Selector Switch FIGURE 11: Platform Controls OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A... -
Page 23: Startup/Shut Down
The master power switch knob may be removed when in the isolated position and placed in a secure, padlockable location. (Ex. In the manual box) FIGURE 12: Main power switch FIGURE 15: Secure Location FIGURE 13: Main power switch off FIGURE 14: Main power switch knob removed OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A... -
Page 24: Audio Alarms
Fast Pulse Pothole Guards Not Engaged-Check for Obstruction Machine will not drive: Solid Brakes are released. Cycle power off and on before use. Battery charger is plugged in. Unplug before use. OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A... -
Page 25: Driving And Steering
Using Lower Base Controls Use the key switch to select the lower controls. Pressing the top of the switch raises the platform, pressing the bottom lowers the platform. OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A... -
Page 26: Extending The Platform
DO NOT DRIVE UNIT WHEN STANDING ON EXTENSION. STAND ON PLATFORM BEHIND JOYSTICK. WARNING CHECK THAT THE ROUTE OF TRAVEL TO BE TAKEN IS CLEAR OF PEOPLE, OBSTRUCTIONS, DEBRIS, HOLES, DROP-OFFS; AND IS CAPABLE OF SUPPORTING THE MACHINE. OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A... -
Page 27: Daily Maintenance
Plug charger into AC outlet until charged. • Unplug charger. The charger will not begin the charging cycle on severely discharged batteries. This will be evident by the three indicators blinking simultaneously. OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A... -
Page 28: Battery Displays
FIGURE 17: Standard Battery Charge Indicator Location CHARGE STATUS LIGHT POWER LIGHT Standby Mode Normal Charging: Normal Charging: Charge Complete: Charger Error MEANING (Or battery Bulk Charging Absorption Stage Flat/Maintenance Mode /connection error OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A... -
Page 29: Figure 18: Lester Slm Battery Charge Indicator Location
PHASE-Maximum time for a particular charge cycle phase (start/bult, plateau/absorption, finish) was met. MAX TIME- Maximum time for the overall charge cycle was met. (OFF) (ALTERNATING) (ALTERNATING) Active Charge Profile DIP switch positions are invalid. OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A... -
Page 30: Figure 19: Signet Battery Charge Indicator Location
Power there is a problem with a battery, such as low voltage or a bad cell. Green LED (ON) Red LED Green LED (ON) Red LED Green LED (ON) (FLASHING) (FLASHING) OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A... - Page 31 THIS PAGE WAS INTENTIONALLY LEFT BLANK OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A...
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Page 32: Section 6 | Pre-Start Inspection
□ □ Pothole guards deploy and lock when platform is elevated. □ □ □ □ Lift does not elevate when pothole guards are blocked. □ □ □ □ Date: Inspected by: OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A... - Page 33 THIS PAGE WAS INTENTIONALLY LEFT BLANK OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A...
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Page 34: Notes
NOTES OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A... -
Page 35: Operation & Safety Supo
NOTES OPERATION & SAFETY SUPO-741 PS-1030 | PS-1430 REV A... - Page 36 © 2019 Custom Equipment, LLC 2647 Highway 175 Richfield, WI 53076 U.S.A. Tel. +1-262-644-1300 Fax: +1-262-644-1320 www.hybridlifts.com service@customequipmentlifts.com “Hy-Brid Lifts” is a trademark of Custom Equipment, LLC These machines comply with ANSI/SIA A92.6 Revision Date: May 2019 Printed in the U.S.A.
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