Custom Equipment Hy-Brid Lifts TS100 Calibration Instructions

SERVICE INSTRUCTION 01AUGUST2021
TS100 LOAD CALIBRATION INSTRUCTIONS
SB-TS100_Load Calibration.pdf
The TS100 control module requires calibration before it can estimate platform load; calibration records the lift
cylinder pressure at various platform heights, both fully loaded and empty.
After the calibration procedure is enabled using an EZcal hand-held device, the lift machine platform is fully raised
and lowered three times:
1. "DYNAMIC" calibration — Fully loaded platform raised & lowered in one continuous movement
2. "LOADED" calibration — Fully loaded platform raised & lowered with stops to take measurements
3. "EMPTY" calibration — Unloaded platform raised & lowered with stops to take measurements
IMPORTANT: Any changes to the machine mechanics, hydraulics, etc may require calibration to be repeated!
The following procedures must be followed COMPLETELY to calibrate the TS100; throughout the procedure various
checks are made — if any problem is detected, the procedure stops and displays a FLASHING failure message.
Explanations of each message and suggested corrections can be found in the documend at the end of this Appendix
(page 37).
NOTE: If the calibration procedure is interrupted, completed phases need not be repeated. A "REDO" prompt will
appear – answer "NO" if there is no reason to repeat the phase, or "YES" if the phase must be repeated (for example
because a significant mechanical or hydraulic change has been made).
1. Ensure machine parked on level ground, and TS100 leveled.
2. Ensure machine control is in GROUND MODE.
3. Enter the "ACCESS LEVEL" 2 code (2222) using EZcal to enable adjustments and calibrations
4. Select the "LOAD SETUPS" menu (available from the "SETUPS" menu) and select the "CALIBRATE LOAD"
option.
5. The display will show "REDO DYNAMIC? YES" – for the first time calibration only "YES" can be selected.
Press the ENTER button to confirm that dynamic calibration is needed.
•
6. The display will show "PLATFORM DOWN?", asking for confirmation that the platform is fully lowered.
Check that the platform is fully lowered then press the ENTER button to confirm.
•
7. The display will show "PLATFORM LOADED?", asking for confirmation that the platform is loaded.
• Load the platform with the calibration load then press the ENTER button to confirm.
8. The display will show "PLEASE LIFT ...", waiting for the UP switch to be activated to begin raising the platform.
• Close the UP switch and KEEP IT ACTIVATED until the platform has reached full height.
• IMPORTANT: If the UP switch is released early, the calibration will have to be aborted and repeated
from the beginning!
9. When the system detects the UP switch activated, the display will show "LIFTING" with an increasing count.
• The system will monitor changing height as the platform is lifted, until the UP switch is released.
When the UP switch is released, the TS100 records the maximum height of the platform.
•
10. The display now shoes "PLEASE LOWER ..."
• Activate the DOWN switch and KEEP IT ACTIVATED until the platform is fully lowered
• IMPORTANT: If the DOWN switch is released early, the calibration will have to be aborted and
repeated from the beginning!
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