Related Manuals for Custom Equipment Hy-Brid Lifts HB-830CE
Summary of Contents for Custom Equipment Hy-Brid Lifts HB-830CE
- Page 1 INTEN NANC TROUB BLESH HOOT TING MANU Hy-Brid d Lifts HB-83 30CE Self-Pro opelled Aeri al Work k Platform ...
-
Page 2: Table Of Contents
Table of Contents Troubleshooting Flowchart........................30 Safety ................................5 Troubleshooting Flowchart—Drive& Steer Circuit ................. 32 Safety Symbols ............................5 Troubleshooting Flowchart—Elevate & Lower Circuit ................34 General Rules and Precautions ......................... 5 Replacement Parts ............................36 Stability Testing............................6 Safety and Control Decals ........................ -
Page 3: Safety
THE USER/OPERATOR SHOULD NOT ACCEPT OPERATING RESPONSIBILITY UNTIL THE Custom Equipment, Inc. designed the Hy Brid Lift self propelled scissor lift to be safe and reliable. It is intended for elevating personnel, along with their necessary tools and materials to overhead work MANUAL HAS BEEN READ AND UNDERSTOOD AS WELL AS HAVING OPERATED THE locations. -
Page 4: Stability Testing
Stability Testing Safety Guidelines The HB 830CE has been stability tested to standards EN280 or AS 14180. The most adverse stability test Maintenance Lock is the traveling forward configuration. The overturning moment created by the test loads and forces is The maintenance lock must be placed into position whenever the machine is being serviced in equivalent to a test on an unloaded machine on a level surface, as shown in the figure below. - Page 5 Battery Maintenance The charger will not begin charging on severely discharged batteries. This will be evident by the three This unit is equipped with deep cycle 12 volt batteries. The care and maintenance of your battery has indicators blinking simultaneously. much to do with how well this unit functions.
-
Page 6: Examination, Repair, Replacement Of Limited Life Components
Components requiring adjustment Inspection and Regular Maintenance Checklists Under normal use, no components should require adjustment. Contact the manufacturer if adjustments are required. CAUTION Examination, repair, replacement of limited life components FAILURE TO PERFORM INSPECTIONS AND PREVENTITIVE MAINTENANCE AT With proper use, battery maintenance, and regular inspection, there are no limited life components that RECOMMENDED INTERVALS MAY RESULT IN THE UNIT BEING OPERATED require routine replacement. -
Page 7: Prestart Inspection Checklist
Prestart Inspection Checklist Frequent Inspection Checklist WARNING WARNING THIS CHECKLIST MUST BE USED AT THE BEGINNING OF EACH SHIFT OR AFTER EVERY SIX TO AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED AND ADJUSTED TO MANUFACTURER'S EIGHT HOURS OF USE. FAILURE TO DO SO COULD AFFECT THE SAFETY OF THE OPERATOR. REQUIREMENTS BY A QUALIFIED MECHANIC PRIOR TO EACH SALE, LEASE, OR RENTAL, AND EVERY 3 MONTHS OR 150 HOURS, WHICHEVER COMES FIRST MODEL HB 830CE... -
Page 8: Pre Delivery/Annual Inspection Checklist
Technical References Joystick Service Flash Codes Pre Delivery/Annual Inspection Checklist The amber Service Indicator LED displays WARNING diagnostic codes. AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED AND ADJUSTED TO MANUFACTURER'S REQUIREMENTS BY A QUALIFIED MECHANIC PRIOR TO EACH SALE, LEASE, OR RENTAL, AND EVERY 12 MONTHS MODEL NUMBER: HB 830CE SERIAL NUMBER ______________ Check each item listed below. -
Page 9: Control Module-Gp102 Help Messages
Control Module—GP102 Help Messages If configured, the GP102 will turn off all its outputs after a set time with no vehicle functions operated; this saves battery power and silences any alarm still sounding when the vehicle was left. Any vehicle function will end the When the EZcal hand held device is connected to the GP102 control module, the first menu available is “HELP”... - Page 10 WAITING FOR B+ ON P2 12 The supply on P2 12 provides power for the outputs P3 1/2/3/4. The GP102 cannot function if the supply is not present. Since the supply on P2 12 is switched to P3 4, vehicle operation will be prevented. LED flash code 7. WAITING FOR NEUTRAL When the GP102 is powered up, all controls must be in neutral to allow safe testing of the failsafe output;...
- Page 11 Part #SUPO-613E Page 20 of 42 Part #SUPO-613E Page 21 of 42 REV J REV J...
- Page 12 Part #SUPO-613E Page 22 of 42 Part #SUPO-613E Page 23 of 42 REV J REV J...
-
Page 13: Wiring Diagrams
WIRING DIAGRAM WIRING DIAGRAM MAIN POWER/SAFETY CIRCUIT MAIN POWER/SAFETY CIRCUIT Part #SUPO-613E Page 24 of 42 Part #SUPO-613E Page 25 of 42 REV J REV J... -
Page 14: Drive Circuit
WIRING DIAGRAM WIRING DIAGRAM DRIVE CIRCUIT DRIVE CIRCUIT Part #SUPO-613E Page 26 of 42 Part #SUPO-613E Page 27 of 42 REV J REV J... -
Page 15: Elevate/Lower Circuit
WIRING DIAGRAM WIRING DIAGRAM ELEVATE/LOWER CIRCUIT ELEVATE/LOWER CIRCUIT Part #SUPO-613E Page 28 of 42 Part #SUPO-613E Page 29 of 42 REV J REV J... - Page 16 Does the machine have any Are the batteries Is master disconnect Are both E-Stop buttons Is Upper Control function: connected? Is key switch turned on? Is unit in Sleep Mode? Is charger plugged in? switch open? off? plugged in? (Drive, Steer Elevate/Lower) Check per wiring diagram.
- Page 17 Does the machine Is either of two brake Are all connections to Is there moisture or drive? Is there a trouble Is either or two brakes Replace drive control board switches damaged or Is drive unit da unit damaged? drive joystick and drive corrosion in any (Elevate, Lower, and code displayed?
-
Page 18: Troubleshooting
Does machine raise/ Is emergency down Is down valve stuck Is up/down switch Contact CEI for further Does pump operate? Is hydraulic fluid low uid low? damaged? troubleshooting. lower? valve open? open? Check for power connection. See Main Troubleshooting With platform lowere owered, fill Flush valve by simultaneously Close emergency down... - Page 19 Replacement Parts Covers/Other CAUTION USE ONLY MANUFACTURER APPROVED REPLACEMENT PARTS. USE OF NON OEM PARTS WILL VOID WARRANTY. DANGER REPLACEMENT OF THE FOLLOWING COMPONENTS WILL AFFECT THE STRENGTH, STABILITY, OR SAFETY FUNCTION OF THE UNIT: BATTERY, HYDRAULIC CYLINDER, JOYSTICK AND CONTROL MODULES, AND ALL STRUCTURAL COMPONENTS.
- Page 20 Main Power/Safety Circuit Drive Circuit Parts Item # Part # Description Item # Part # Description B “Ground” Connection on Pump 1000108202 Caster B+ Power Connection on Pump 1000106302 Limit Switch Plate (ELEC 047) Not available as a replacement part. Replace with 12V, Group 27 Deep Cycle HB PH 13 Guide Block Marine Battery.
- Page 21 Elevate/Lower Circuit Parts Item # Part # Description HYDR 050 3 Hydraulic Pump 1000101701 Pothole Bar R HB M215 P Maintenance Lock Pin 1000106450 Load Control Module (GP102), Program Specific to this Model/Series Only 1002100351 Hydraulic Cylinder Assembly ELEC 647 Angle Transducer HARD 644 Low Friction Cable (E Down)
- Page 22 Parts will be requested when we will be returning these parts to our vendor fore credit. During the Warranty period, Custom Equipment, Inc. reserves the right to replace, repair, exchange, or to provide a new, used, or rebuilt component, assembly, sub-assembly, or weldment at their discretion, dependent upon circumstance, situation, and/or availability.
Need help?
Do you have a question about the Hy-Brid Lifts HB-830CE and is the answer not in the manual?
Questions and answers