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Summary of Contents for X-Tronic 5040-XR3
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Page 3: Table Of Contents
TABLE OF CONTENTS Product Specifications............2 Package Contents .............3 Safety Precautions ............4 Initial Set-up ...............5 Unit Interface..............6 Operating Instructions ............8 Features................10 Celsius / Fahrenheit Conversion ........10 Automatic / Manual Mode ..........10 Calibration Function ............11 Maintenance ..............14 Unit ................14 Soldering Tip Preparation & Care ........14 Changing the Soldering Tip ...........15 Install/Remove Hot Air Nozzles ........15 Replacing the Soldering Iron Heating Element .....16... -
Page 4: Product Specifications
PRODUCT SPECIFICATIONS MODEL #5040-XR3 Power Consumption 1270 Watts ± 5% Dimensions 8.7 x 3.1 x 12.6 in / 22.1 x 7.9 x 32.0 cm Weight 6.6 lbs / 3.0 kg Working Environment 32°F ~ 122°F / 0°C ~ 50°C Storing Environment -68°F ~ 176°F / -20°C ~ 80°C... -
Page 5: Package Contents
PACKAGE CONTENTS 1 – X-Tronic #5040-XR3 Multifunction Main Unit 1 – X-Tronic Soldering Iron with 900M-T-I Tip Installed 1 – X-Tronic Hot Air Gun 1 - Soldering Iron Holder 1 - Blue Wet Cleaning Sponge 1 - Solder Roll Holder 1 –... -
Page 6: Safety Precautions
SAFETY PRECAUTIONS 1. When initially powering on the unit and when powering down, the hot air gun should ALWAYS be in the side holder. It should NEVER be in the vertical position when the unit is initially turned on. If it is used vertically with the appropriate air flow, it MUST be returned to the side holder for cool down. -
Page 7: Initial Set-Up
INITIAL SET - UP 1. Unpack all of the contents of the X-Tronic #5040-XR3 kit. 2. Inspect the unit and accessories for any damage. If damage is detected, please contact X-Tronic immediately. 3. Assemble the hands-free telescopic hot air gun holder... -
Page 8: Unit Interface
6. Attach the hot air gun holder to the side of the unit using the 2 screws that are in the side of the unit. 7. Place the hot air gun into the hot air gun holder. 8. Ensure all of the connections are secure and correct before applying power to the unit. - Page 9 USER INTERFACE MODEL#5040-XR3 1. X-Tronic #5040-XR3 Main Unit 2. Hot Air Gun Receptical (Hardwired) 3. Soldering Iron Receptical 4. Power Switches a. Soldering Iron b. Hot Air Gun c. IR Preheating Plate d. Main - Located on back of unit (Not Pictured) 5.
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Page 10: Operating Instructions
• Upon first use, white smoke may be visible from the hot air gun and will go away shortly after heating. If the unit keeps smoking, refer to troubleshooting section or contact X-Tronic International (contact information is on the back cover of this manual). - Page 11 HOT AIR GUN IN HANDS-FREE TELESCOPIC ASSEMBLY NOTE: The hot air gun should NEVER be in the vertical position when the unit is initially turned on. It can be used vertically with the appropriate air flow and then should be returned to the side holder for cool down.
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Page 12: Features
FEATURES CELSIUS / FAHRENHEIT CONVERSION 1. Turn on the power switch(es) for the component(s) that require temperature unit conversion. 2. Press and hold the Hot Air and Iron $ buttons simultaneously for 3 seconds, the Hot Air display will show A1. 3. -
Page 13: Calibration Function
TEMPERATURE CALIBRATION FUNCTION When is it time to Calibrate your Soldering & Hot Air Station? All X-Tronic Stations come with a high quality heating element in the soldering iron and hot air gun that are calibrated to within ±1.8°F/1.0°C of the temperature that is shown on the LED Display. - Page 14 CALIBRATION INSTRUCTIONS FOR SOLDERING IRON 1. Turn on the power switch for the soldering iron. 2. Set the desired temperature for the soldering iron on the unit. 3. Let the set temperature stabilize. 4. Measure the heat at the soldering tip using a high quality and well calibrated soldering tip tester.
- Page 15 CALIBRATION INSTRUCTIONS FOR HOT AIR GUN Before measuring the temperature or calibrating the unit, ensure all nozzles have been removed from the hot air gun. 1. Turn on the power switch for the hot air gun. 2. Set the desired temperature for the hot air gun on the unit. 3.
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Page 16: Maintenance
MAINTENANCE UNIT 1. Keep the unit plugged into a grounded outlet at all times while operating. 2. Keep the unit and all of the components free from dirt, debris, and liquid at all times. 3. Make sure the power cord is plugged in correctly into a ground outlet and safely off the floor to prevent accidents. -
Page 17: Changing The Soldering Tip
CHANGING THE SOLDERING TIP 1. Turn off the soldering station, unplug the power cord from the power source and allow the soldering iron to cool down to room temperature. Never attempt to remove the tip while the iron is hot. 2. -
Page 18: Replacing The Soldering Iron Heating Element
REPLACING THE SOLDERING IRON HEATING ELEMENT Bakelite Screw Cap Spring Soldering Tip Cord Collar Metal Tip Ergonomic Retaining Grip Handle Screw Cap Heating Element 1. Turn off the unit and unplug it from the outlet. Allow the soldering iron to cool down to room temperature. Never attempt to handle the tip while the iron is hot. -
Page 19: Replacing The Hot Air Gun Heating Element
REPLACING THE HOT AIR GUN HEATING ELEMENT Handle Cover - Side 1 Retaining Cap Handle Cover - Side 2 Circuit Heating Reducer Board Element Mica Paper Discharge Tube Nozzle 1. Turn off the unit and unplug it from the outlet. Allow the hot air gun to cool down to room temperature. -
Page 20: Troubleshooting
(front of unit). • Check for a blown fuse on the main power input and replace it if needed. • Contact X-Tronic (info on back cover). Soldering Iron “Rattles” • This is expected behavior. The “rattle” is a... - Page 21 • The heating element may need to be replaced. • Hot air gun may need to be calibrated • Contact X-Tronic (info on back cover) IR Preheating plate not • IR preheating plate may need to be getting hot calibrated.
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Page 22: Warranty
(b) any product shipped outside of the United States, the District of Columbia or Canada, or (c) anyone who may have purchased it from someone other than X-Tronic International Inc.. Proof of purchase is required for in- warranty service. We recommend you promptly register this product on our website (www.XTronicUSA.com) to facilitate verification of the date of the original... - Page 23 WHAT DOES THIS WARRANTY NOT COVER? This limited warranty during the Warranty Period does not cover any damage due to: (a) improper use; (b) failure to follow the product instructions or to perform any preventive maintenance; (c) modifications; (d) unauthorized repair; (e) normal wear and tear that comes with household use;...
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Page 24: Contact Information
Compliments please call or email us. Toll Free: 844-861-4762 Info@XTronicUSA.com Our Business Hours are: Monday - Thursday: 8am - 4pm CST Friday: 8am - Noon CST If you would like to shop for other X-Tronic International Products Please visit our website www.XTronicUSA.com...
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