New Holland H8060 Service Manual
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New Holland H8060 Service Manual

New Holland H8060 Service Manual

Self-propelled windrower
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SERVICE MANUAL
H8060 / H8080
Self-Propelled Windrower
from PIN YCG667001 and above
Part number 47487696
1st edition English
January 2013

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Summary of Contents for New Holland H8060

  • Page 1 SERVICE MANUAL H8060 / H8080 Self-Propelled Windrower from PIN YCG667001 and above Part number 47487696 1st edition English January 2013...
  • Page 2 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.202] Air cleaners and lines .
  • Page 3 [35.300] Reservoir, cooler, and filters............35.5 [35.565] Cutter control circuit .
  • Page 4 [55.634] Merger electrical control system ..........55.17 [55.661] Cab header controls.
  • Page 5 INTRODUCTION 47487696 17/01/2013 Find manuals at https://best-manuals.com...

  • Page 6: Table Of Contents

    Basic instructions - Important notice regarding equipment servicing ......3 [YCG667001-], H8060, [YCG667001-], H8080 Note to the Owner .

  • Page 7: Basic Instructions - Important Notice Regarding Equipment Servicing

    Some information could not be updated due to modifications of a technical or commercial type, or changes to the laws and regulations of different countries. In case of questions, refer to your NEW HOLLAND AGRICULTURE Sales and Service Networks. 47487696 17/01/2013...

  • Page 8: Note To The Owner

    We would like to point out those "NON-GENUINE" parts and accessories have not been examined and released by NEW HOLLAND AGRICULTURE. The installation and or use of such products could have negative effects upon the design characteristics of your machine and thereby affect its safety. NEW HOLLAND AGRICULTURE is not liable for any damage caused by the use of "NON-GENUINE"...

  • Page 9: Safety Rules

    INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions.

  • Page 10: [Ycg667001-], H8060, [Ycg667001-], H8080

    INTRODUCTION Safety rules [YCG667001-], H8060, [YCG667001-], H8080 General safety rules Use caution when operating the machine on slopes. Raised equipment, full tanks and other loads will change the center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or uneven surfaces.
  • Page 11 INTRODUCTION Before leaving the machine: 1. Park machine on a firm level surface. 2. Put all controls in neutral or park lock position. 3. Engage park brake, use wheel chocks if required. 4. Lower all hydraulic equipment — Implements, header, etc. 5.
  • Page 12 INTRODUCTION Wheels and tires Make sure tires are correctly inflated. Do not exceed recommended load or pressure. Follow instructions in the manual for proper tire inflation. Tires are heavy. Handling tires without proper equipment could cause death or serious injury. Never weld on a wheel with a tire installed.
  • Page 13 INTRODUCTION Do not store oily rags or other flammable material on the machine. Do not weld or flame cut any items that contain flammable material. Clean items thoroughly with non-flammable solvents before welding or flame-cutting. Do not expose the machine to flames, burning brush, or explosives. Promptly investigate any unusual smells or odors that may occur during operation of the machine.
  • Page 14 INTRODUCTION Operator presence system Your machine is equipped with an operator presence system to prevent the use of some features while the operator is not in the operator’s seat. The operator presence system should never be disconnected or bypassed. If the system is inoperable, the system must be repaired. Power Take-Off (PTO) PTO-driven machinery can cause death or serious injury.
  • Page 15 INTRODUCTION To release the belt, push the red release button (3) on the buckle and pull the tongue from the buckle. 10041220 Air-conditioning system The air-conditioning system is under high pressure. Do not disconnect any lines. The release of high pressure can cause serious injury.
  • Page 16 INTRODUCTION Utility safety When digging or using ground-engaging equipment, be aware of buried cables and other services. Contact your local utilities or authorities, as appropriate to determine the locations of services. Make sure the machine has sufficient clearance to pass in all directions. Pay special attention to overhead power lines and hanging obstacles.
  • Page 17 INTRODUCTION Make sure steps, ladders, and platforms remain clean and clear of debris and foreign substances. Injury may result from slippery surfaces. Face the machine when mounting and dismounting. Maintain a three-point contact with steps, ladders, and handholds. Never mount or dismount from a moving machine. Do not use the steering wheel or other controls or accessories as handholds when entering or exiting the cab or operator’s platform.

  • Page 18: Foreword - Ecology And The Environment

    • Do not open the air-conditioning system yourself. It contains gases that should not be released into the atmosphere. Your NEW HOLLAND AGRICULTURE dealer or air conditioning specialist has a special extractor for this purpose and will have to recharge the system properly.

  • Page 19: Personal Safety - Do Not Operate Tag

    DO NOT OPERATE TAG A. (1) Do not operate. B. (2) Do not remove this. C. (3) See other side. D. (4) Signed by. E. (5) Reason The DO NOT OPERATE tag can be obtained from your NEW HOLLAND AGRICULTURE dealer. 47487696 17/01/2013...

  • Page 20: Safety Rules

    INTRODUCTION Safety rules BT09A213 47487696 17/01/2013...

  • Page 21: Torque - Minimum Tightening Torques For Normal Assembly

    INTRODUCTION Torque - Minimum tightening torques for normal assembly METRIC NON-FLANGED HARDWARE NOM. LOCKNUT LOCKNUT SIZE CL.8 CL.10 CLASS 8.8 BOLT and CLASS 10.9 BOLT and W/CL8.8 W/CL10.9 CLASS 8 NUT CLASS 10 NUT BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr W/ZnCr 2.2 N·m (19 lb...
  • Page 22 INTRODUCTION METRIC FLANGED HARDWARE NOM. CLASS 8.8 BOLT and CLASS 10.9 BOLT and LOCKNUT LOCKNUT SIZE CLASS 8 NUT CLASS 10 NUT CL.8 CL.10 W/CL8.8 W/CL10.9 BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr W/ZnCr 2.4 N·m (21 lb 3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb...
  • Page 23 INTRODUCTION INCH NON-FLANGED HARDWARE LOCKNUT LOCKNUT NOMINAL SAE GRADE 5 BOLT SAE GRADE 8 BOLT GrB W/ Gr5 GrC W/ Gr8 SIZE and NUT and NUT BOLT BOLT PLATED PLATED PLATED PLATED W/ZnCr W/ZnCr or PLATED PLATED GOLD GOLD SILVER SILVER 8 N·m (71 lb 11 N·m (97 lb...
  • Page 24 INTRODUCTION INCH FLANGED HARDWARE NOM- LOCKNUT LOCKNUT SAE GRADE 5 BOLT and SAE GRADE 8 BOLT and INAL GrF W/ Gr5 GrG W/ Gr8 SIZE BOLT BOLT UNPLATED PLATED UNPLATED PLATED or PLATED W/ZnCr or PLATED W/ZnCr SILVER GOLD SILVER GOLD 12 N·m (106 lb 13 N·m (115 lb...

  • Page 25: Torque - Standard Torque Data For Hydraulics

    INTRODUCTION Torque - Standard torque data for hydraulics INSTALLATION OF ADJUSTABLE FITTINGS IN STRAIGHT THREAD O RING BOSSES 1. Lubricate the O-ring by coating it with a light oil or petroleum. Install the O-ring in the groove adjacent to the metal backup washer which is assembled at the extreme end of the groove (4).
  • Page 26 INTRODUCTION PIPE THREAD FITTING TORQUE PIPE THREAD FITTING Torque (Maximum) Thread Size Before installing and tightening pipe fittings, clean the 1/8-27 13 N·m (10 lb ft) threads with a clean solvent or Loctite cleaner and apply 1/4-18 16 N·m (12 lb ft) sealant L ®...

  • Page 27: Basic Instructions - Shop And Assembly

    Only genuine spare parts guarantee the same quality, duration and safety as original parts, as they are the same parts that are assembled during standard production. Only "CNH Original Parts" or " NEW HOLLAND AGRICULTURE Parts" can offer this guarantee.
  • Page 28 Remove the battery ground cable. Reconnect the cable when welding is completed. TOOLS The tools that NEW HOLLAND AGRICULTURE suggests and illustrate in this manual have been: • specifically researched and designed for use with NEW HOLLAND AGRICULTURE machines. • essential for reliable repair operations.

  • Page 29: Basic Instructions - Hydraulic Contamination

    INTRODUCTION Basic instructions - Hydraulic contamination [YCG667001-], [YCG667001-] Contamination in the hydraulic system is a major cause of the malfunction of hydraulic components. Contamination is any foreign material in the hydraulic oil. Contamination can enter the hydraulic system in several ways: •...

  • Page 30: General Specification

    Starter motor Iskra 12 V 4.2 kW (5.6 Hp) Iskra 12 V 4.2 kW (5.6 Hp) Rear axle H8060 / H8080 Type Air suspension optional Adjustment range (3 positions) 2286 mm - 2667 mm - 3048 mm ( 90 in - 105 in - 120 in)
  • Page 31 INTRODUCTION Tires H8060 / H8080 Front option A 480/80R26 149 R3 turf radial Front option B 18.4 x 26 cleat R4 12 ply Front option C 18.4R26 cleat R1 radial Front option D 21L x 28 cleat R4 14 ply Front option E 16.9 x 28 cleat R4 12 ply...
  • Page 32 INTRODUCTION Dimensions Length H8060 / H8080 With lift arms 5760 mm (226.8 in) Without lift arms 5213 mm (205 in) Wheel base 3494 mm (137.6 in) Height H8060 / H8080 Option A 3378 mm (133 in) Option B 3387 mm (133.4 in) Option C 3388 mm (133.4 in)

  • Page 33: Capacities

    INTRODUCTION Capacities [YCG667001-], [YCG667001-] Capacities Engine oil 15 l (16 US qt) with filter Flywheel gearbox 1.52 l (1.6 US qt) Cooling system 31.4 l (8.3 US gal) Fuel 454 l (120 US gal) Hydraulic system reservoir 54.9 l (14.5 US gal) Final drives 1.75 l (1.8 US qt) A/C system (R134a)

  • Page 34: General Specification - Biodiesel Fuels

    ASTM D6751. NOTICE: It is imperative that you check which blend is approved for your engine with your NEW HOLLAND AGRI- CULTURE dealer. Be aware that the use of Biodiesel Fuel that does not comply with the Standards mentioned above could lead to severe damage to the engine and fuel system of your machine.

  • Page 35: Product Identification

    INTRODUCTION Product identification [YCG667001-], [YCG667001-] The identification number of the windrower and engine are required when ordering service parts. Record these num- bers in the front of this manual. These numbers may also be required to identify a stolen windrower. Windrower identification number The windrower identification plate (1) is located on the left side of the frame, next to the platform steps (2).

  • Page 36: Product Overview - Machine Orientation

    INTRODUCTION Product overview - Machine orientation [YCG667001-], [YCG667001-] To determine "left-hand" (LH) and "right-hand" (RH) stand at the rear of the machine and face the normal direction of travel as indicated by arrow in figure. NHIL12WR00341FA 1. Front of the machine 3.
  • Page 37 CONSUMABLES INDEX Consumable Reference PAGE Loctite® 569 Torque - Standard torque data for hydraulics Loctite® 567 PST Pipe Torque - Standard torque data for hydraulics Sealant Loctite® 565 PST Torque - Standard torque data for hydraulics Loctite® 545 Torque - Standard torque data for hydraulics Loctite®...
  • Page 38 47487696 17/01/2013...
  • Page 39 SERVICE MANUAL Engine H8060 H8080 47487696-10 17/01/2013...
  • Page 40 [10.001] Engine and crankcase ............. . . 10.1 H8060 , H8080 [10.202] Air cleaners and lines .
  • Page 41 CONSUMABLES INDEX Consumable Reference PAGE Loctite® 598 Ultra Black Engine - Install 10.1 / 14 NEW HOLLAND Ambra Engine - Install 10.1 / 15 Hypoide 90 NEW HOLLAND AMBRA Engine - Install 10.1 / 15 HYPOIDE SSL GEAR OIL 47487696-10 17/01/2013...
  • Page 42 47487696-10 17/01/2013...
  • Page 43 Engine - 10 Engine and crankcase - 001 H8060 H8080 47487696-10.001 17/01/2013 10.1 [10.001] / 1...
  • Page 44 Contents Engine - 10 Engine and crankcase - 001 TECHNICAL DATA Engine General specification ............... 4 FUNCTIONAL DATA Engine Overview .
  • Page 45 CONSUMABLES INDEX Consumable Reference PAGE Loctite® 598 Ultra Black Engine - Install 10.1 / 14 NEW HOLLAND Ambra Engine - Install 10.1 / 15 Hypoide 90 NEW HOLLAND AMBRA Engine - Install 10.1 / 15 HYPOIDE SSL GEAR OIL 47487696-10.001 17/01/2013...
  • Page 46 Engine - Engine and crankcase Engine - General specification Model H8060 H8080 Cylinders Aspiration turbocharged w/ charge air cooler turbocharged w/ charge air cooler Bore 104 mm (4.4 in) 104 mm (4.4 in) Stroke 132 mm (5.0 in) 132 mm (5.0 in) Displacement 6.7 L (456 cuin)
  • Page 47 Engine - Engine and crankcase Engine - Overview 76075199 The NEF Tier III engine is a 6–cylinder turbocharged and after cooled unit, having a bore of 104 mm (4.4 in) and a stroke of 132 mm (5.0 in) which generates a displacement of 410 in³. The engine uses a electronically controlled hi-pressure injection pump and has been designed to meet current emission regulations and must only be serviced by an authorized service agent.
  • Page 48 Engine - Engine and crankcase NOTICE: All gaskets, seals, and O-rings must be replaced during reassembly. Where new sealant is to be applied refer to Engine Specifications. 47487696-10.001 17/01/2013 10.1 [10.001] / 6...
  • Page 49 Engine - Engine and crankcase Engine - Remove [YCG667001-], [YCG667001-] Remove bolt (1) on starter to disconnect ground ca- ble (2). Remove batteries negative ground cable (3) from engine. 76075206 Remove battery post nut and disconnect positive bat- tery cable (1). Remove protective cap and discon- nect all cables from starter solenoid (2).
  • Page 50 Engine - Engine and crankcase Loosen pipe clamp (1) and remove exhaust stack (2). Remove pipe clamp (3) clamp (4) and remove pre-cleaner assembly (5). 76075196 Using a helper, detach four gas springs (1) from en- gine area side doors by removing four flange nuts and lock washers.
  • Page 51 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

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