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New Holland H9870 Service Manual

Bale wagon
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SERVICE MANUAL
H9870 / H9880
Bale Wagon
Part number 47918070
English
December 2015
Replaces part number 84175489

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Summary of Contents for New Holland H9870

  • Page 1 SERVICE MANUAL H9870 / H9880 Bale Wagon Part number 47918070 English December 2015 Replaces part number 84175489...
  • Page 2 SERVICE MANUAL H9870 H9880 47918070 02/12/2015 Find manuals at https://best-manuals.com...
  • Page 3 Link Product / Engine Product Market Product Engine H9870 North America F4GE9684 H9880 North America F4GE9684 47918070 02/12/2015 Find manuals at https://best-manuals.com...
  • Page 4 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.202] Air cleaners and lines .
  • Page 5 [35.359] Main control valve ..............35.6 [35.752] Hydraulic fan drive cooling system .
  • Page 6 [55.302] Battery................55.10 [55.404] External lighting .
  • Page 7 47918070 02/12/2015 Find manuals at https://best-manuals.com...
  • Page 8 INTRODUCTION 47918070 02/12/2015 Find manuals at https://best-manuals.com...

  • Page 9: Table Of Contents

    Contents INTRODUCTION Foreword - Important notice regarding equipment servicing ........3 Safety rules .

  • Page 10: Foreword - Important Notice Regarding Equipment Servicing

    Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication but are subject to change without notice. In case of questions, refer to your NEW HOLLAND Sales and Service Networks. 47918070 02/12/2015...

  • Page 11: Safety Rules

    INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions.

  • Page 12: Safety Rules

    INTRODUCTION Safety rules General safety rules Use caution when you operate the machine on slopes. Raised equipment, full tanks and other loads will change the center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or uneven surfaces.
  • Page 13 INTRODUCTION Before you leave the machine: 1. Park the machine on a firm, level surface. 2. Put all controls in neutral or park lock position. 3. Engage the parking brake. Use wheel chocks if required. 4. Lower all hydraulic equipment — Implements, header, etc. 5.
  • Page 14 INTRODUCTION Wheels and tires Make sure that tires are correctly inflated. Do not exceed any recommended load or pressure. Follow the instructions in the manual for proper tire inflation. Tires are heavy. Handling tires without proper equipment could cause death or serious injury. Never weld on a wheel with a tire installed.
  • Page 15 INTRODUCTION Do not weld or flame cut any items that contain flammable material. Clean items thoroughly with non-flammable solvents before welding or flame-cutting. Do not expose the machine to flames, burning brush, or explosives. Promptly investigate any unusual smells or odors that may occur during operation of the machine. General battery safety Always wear eye protection when you work with batteries.
  • Page 16 INTRODUCTION • Check that bolts are tight on the seat bracket or mounting. • If the belt is attached to the seat, make sure that the seat or seat brackets are mounted securely. • Keep seat belts clean and dry. •...
  • Page 17 INTRODUCTION Operator protective structure Your machine is equipped with an operator protective structure, such as: a Roll Over Protective Structure (ROPS), Falling Objects Protective Structure (FOPS), or a cab with a ROPS. A ROPS may be a can frame or a two-posted or four-posted structure used for the protection of the operator to minimize the possibility of serious injury.
  • Page 18 INTRODUCTION Material Safety Data Sheets (MSDS) provide information about the chemical substances within a product, safe han- dling and storage procedures, first aid measures, and procedures to take in the event of a spill or accidental release. MSDS are available from your dealer. Before you service your machine check the MSDS for each lubricant, fluid, etc.
  • Page 19 INTRODUCTION Do not use the steering wheel or other controls or accessories as handholds when you enter or exit the cab or oper- ator’s platform. Working at heights When the normal use and maintenance of the machine requires you to work at heights: •...

  • Page 20: Safety Rules - Ecology And The Environment

    Improper disposal of batteries can contaminate the soil, groundwater, and waterways. NEW HOLLAND strongly recommends that you return all used batteries to a NEW HOLLAND dealer, who will dispose of the used batteries or recycle the used batteries properly. In some countries, this is a legal requirement.

  • Page 21: Torque - Minimum Tightening Torques For Normal Assembly

    INTRODUCTION Torque – Minimum tightening torques for normal assembly NOTE: In the metric tables, nominal sizes M4 through M8 hardware torque specifications are shown as a Newton meters (pound-inches) numerical value. Nominal sizes M10 through M24 hardware torque specifications are shown as a Newton meters (pound-feet) numer- ical value.
  • Page 22 INTRODUCTION Identification markings Metric hex head, flange hex head and carriage bolts, Classes (CL) 5.6 and upward NHIL14RB00662AA Metric bolt identification markings 1. Manufacturer's identification 2. Property class Metric hex nuts and locknuts, Classes (CL) 05 and upward NHIL14RB00663AA Metric hex nut identification markings •...
  • Page 23 INTRODUCTION NOTE: In the Imperial units tables, the nominal sizes, 1/4 (0.25) in (inch) and 5/16 (0.3125) in (inch) hardware torque specifications are shown as a Newton meters (pound-inches) numerical value. Nominal sizes 3/8 (0.375) in (inch) through 1 (1.0) in (inch) hardware torque specifications are shown as a Newton meters (pound-feet) numerical value.
  • Page 24 INTRODUCTION Identification marking Grades of inch bolts and free-spinning nuts SAE (J995) bolt head and nut grade identification Grade Grade identification marking Marking description Grade 2 No line marks Grade 5 Three line marks Grade 8 Six line marks Grade 2 No circumferential line marks Grade 5 Two circumferential line marks located 120°...
  • Page 25 INTRODUCTION Grades of inch prevailing torque locknuts, all metal (three common marking methods) On prevailing torque locknuts, the grade of nut is identified by one of three different sets of markings that denote the strength level and manufacturer. Common prevailing torque locknut grade identification markings Grade Grade identification marking Marking description...

  • Page 26: Torque - Standard Torque Data For Hydraulics

    INTRODUCTION Torque – Standard torque data for hydraulics Installation of adjustable fittings in straight thread O-ring bosses NOTICE: O-ring boss fittings can be used multiple times. Always inspect the O-ring for damage and lubricate the O-ring with clean hydraulic oil or petroleum jelly at installation. Damaged O-rings will cause leakage and affect per- formance.
  • Page 27 INTRODUCTION Standard torque data for hydraulic tubes and fittings NOTICE: These torques are not recommended for tubes of 12.7 mm (1/2 in) Outer Diameter (OD) and larger with wall thickness of 0.889 mm (0.035 in) or less. The torque is specified for 0.889 mm (0.035 in) wall tubes on each application individually.

  • Page 28: Basic Instructions - Shop And Assembly

    Only use CNH Original Parts or NEW HOLLAND Original Parts. Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same parts that are assembled during standard production. Only CNH Original Parts or NEW HOLLAND Original Parts can offer this guarantee.
  • Page 29 W0111A Special tools The special tools that NEW HOLLAND suggests and illustrate in this manual have been specifically researched and designed for use with NEW HOLLAND machines. The special tools are essential for reliable repair operations. The special tools are accurately built and rigorously tested to offer efficient and long-lasting operation.

  • Page 30: General Specification

    The right to change specifications or equipment at any time without notice is reserved. All data in this manual is subject to production variations. Dimensions and weights are approximate. General dimensions H9870 H9880 Overall length 953 cm (375 in)
  • Page 31 INTRODUCTION Fuel system Injection pump type (rotary) Bosch® VE- Series Timing Before Top Dead Center (BTDC) 4 ° Injector cracking pressure 24090 kPa (3494 psi) Cooling system Type Pressurized with full-flow bypass recovery tank Thermostats Begin to open 83 °C (181 °F) Fully open 95 °C (203 °F) Recovery tank pressure cap...
  • Page 32 827 kPa (120 psi) Rear 827 kPa (120 psi) Wheel lug nut torque 610 - 730 N·m (450 - 538 lb ft) Bales H9870 H9880 Size/length 14 inx 18 in 91 - 104 cm (36 - 41 in) 16 inx 18 in...
  • Page 33 INTRODUCTION H9870 H9880 Three-tie Maximum weight of load 7480 kg (16490 lb) 7480 kg (16490 lb) Stack H9870 H9880 Height, maximum 411 cm (162 in) 47918070 02/12/2015...

  • Page 34: Capacities

    18.5 l (19.5 US qt) Brake reservoirs 2.8 l (3 US qt) Lubricants Area Classification Engine NEW HOLLAND AMBRA UNITEK CJ-4 ENGINE OIL SAE 15W-40 Hydraulic system NEW HOLLAND AMBRA MULTI G 134™ HYDRAULIC TRANSMISSION OIL Transmission 3 ATF UTELA...

  • Page 35: Product Identification

    INTRODUCTION Product identification Product Identification Number (PIN) Identify each major component of the bale wagon by the Product Identification Number (PIN), serial numbers, and/or manufacturing codes. The following information provides the locations of each PIN. Always supply the component PIN to the dealer when re- questing parts or service.
  • Page 36 INTRODUCTION Transmission identification The transmission identification plate (1) is located on the right-hand side of the transmission. 50034073 Rear axle identification The carrier identification plate (1) is on the front side of the differential housing. The axle identification plate (2) is to the left-hand side of the differential housing.
  • Page 37 INTRODUCTION 47918070 02/12/2015...
  • Page 38 SERVICE MANUAL Engine H9870 H9880 47918070 02/12/2015...
  • Page 39 Contents Engine - 10 [10.001] Engine and crankcase ............. . . 10.1 [10.202] Air cleaners and lines .
  • Page 40 Engine - 10 Engine and crankcase - 001 H9870 H9880 47918070 02/12/2015 10.1 [10.001] / 1...
  • Page 41 Contents Engine - 10 Engine and crankcase - 001 SERVICE Engine Disconnect ................3 Remove .
  • Page 42 Engine - Engine and crankcase Engine - Disconnect Prior operation: Battery - Disconnect (55.302) 1. Disconnect the electrical connections from the alterna- tor. NHIL15BW00242AA 2. Disconnect the electrical connections from the starter. NHIL15BW00243AA 3. Remove the black cover on the starter and remove the small control wire.
  • Page 43 Engine - Engine and crankcase 4. Loosen the two hose clamps and remove the air intake hose. NHIL15BW00245AA NHIL15BW00246AA 5. Loosen the two hose clamps and remove the right hand front engine coolant hose. Drain any residual coolant into a suitable container. NHIL15BW00247AA NHIL15BW00248AA 47918070 02/12/2015...
  • Page 44 Engine - Engine and crankcase 6. Disconnect the Air Conditioning (AC) compressor pres- sure switch wire. NHIL15BW00249AA 7. Loosen the AC compressor pivot bolt and mount bolts to release belt tension. NHIL15BW00250AA 8. Remove the AC compressor belt. NHIL15BW00251AA 9. Remove the AC compressor mounting hardware and secure the AC compressor to the frame.
  • Page 45 Engine - Engine and crankcase 10. Remove the engine oil pressure sender hose and se- cure the hose to the frame. NHIL15BW00253AA 11. Disconnect the fuel shut off wire. NHIL15BW00254AA 12. Disconnect the coolant temperature sender wire at the top of the thermostat housing. NHIL15BW00255AA 13.
  • Page 46 Engine - Engine and crankcase 14. Remove the clamp at top of the radiator and the clamp at the support. NHIL15BW00257AA NHIL15BW00258AA 15. Remove the upper coolant tube. NHIL15BW00259AA 47918070 02/12/2015 10.1 [10.001] / 7...
  • Page 47 Engine - Engine and crankcase 16. Remove the clamps on each air tube. NHIL15BW00260AA NHIL15BW00261AA 17. Remove the turbocharger to cooler tube and the cooler to intake tube. NHIL15BW00262AA 18. Loosen the jam nut at the throttle cable mount bracket. NHIL15BW00263AA 47918070 02/12/2015 10.1 [10.001] / 8...
  • Page 48 Engine - Engine and crankcase 19. Remove the throttle cable end retaining nut and re- move the cable. NHIL15BW00263AA NHIL15BW00264AA 20. Push in the white clip to remove the fuel return and the fuel supply lines at the lift pump. Secure the lines out of way.
  • Page 49 Engine - Engine and crankcase Engine - Remove WARNING Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply could result in death or serious injury.
  • Page 50 Engine - Engine and crankcase 4. Remove three bolts from each of the front engine mounts. NHIL15BW00267AA 5. Remove the two vertical bolts from each of the rear engine mounts. NHIL15BW00268AA 6. Remove the engine. NHIL15BW00269AA 47918070 02/12/2015 10.1 [10.001] / 11...
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H9880

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