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New Holland W110C Service Manual

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SERVICE MANUAL
W110C
Wheel Loader
Tier II
Print No. 47476332

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Summary of Contents for New Holland W110C

  • Page 1 SERVICE MANUAL W110C Wheel Loader Tier II Print No. 47476332...
  • Page 2 W110C Wheel Loader 47476332 Use for Repair Manual Find manuals at https://best-manuals.com...
  • Page 3 Find manuals at https://best-manuals.com...
  • Page 4 W110C Wheel Loader Repair Manual 84581910A Table of Contents Description Section No. General Tab 1 Section Index - General Standard Torque Specifications 1001 Fluids and Lubricants 1002 Metric Conversion Chart 1003 Engines Tab 2 Section Index - Engines Engine and Radiator Removal and Installation...
  • Page 5 W110C Wheel Loader Repair Manual 84581910A Table of Contents Description Section No. Power Train Tab 6 Section Index - Power Train Removal and Installation of Power Train Components 6001 Transmission Specifications, Pressure Checks, and Troubleshooting 6002 Transmission 6003 Front Axle...
  • Page 6 W110C Wheel Loader Repair Manual 84581910A Table of Contents Description Section No. Section Index - Mounted Equipment Air Conditioning Troubleshooting and System Checks 9002 Air Conditioner System Service 9003 Removal And Installation Of Air Conditioning And Heater Components 9004 Loader...
  • Page 7 Find manuals at https://best-manuals.com...
  • Page 8 SECTION INDEX GENERAL Section Title Section Number Standard Torque Specifications............. .1001 Fluids and Lubricants .
  • Page 9 Find manuals at https://best-manuals.com...
  • Page 10 Section 1001 GENERAL TORQUE SPECIFICATIONS Find manuals at https://best-manuals.com...
  • Page 11 1001-2 TABLE OF CONTENTS TORQUE SPECIFICATIONS - DECIMAL HARDWARE ..........3 TORQUE SPECIFICATIONS - METRIC HARDWARE .
  • Page 12 1001-3 TORQUE SPECIFICATIONS - DECIMAL HARDWARE Use the torques in this chart when special torques Grade 8 Bolts, Nuts, and Studs are not given. These torques apply to fasteners with both UNC and UNF threads as received from suppliers dry, or when lubricated with engine oil. Not applicable if special graphities, Molydisulfide greases, or other extreme pressure lubricants are Pound-...
  • Page 13 1001-4 TORQUE SPECIFICATIONS - METRIC HARDWARE Use the following torques when specifications are not Grade 10.9 Bolts, Nuts, and Studs given. These values apply to fasteners with coarse threads as received from supplier, plated or unplated, or 10.9 when lubricated with engine oil. These values do not apply if graphite or Molydisulfide grease or oil is Pound- Newton...
  • Page 14 1001-5 TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS 37 Degree Flare Fitting Straight Threads with O-ring Tube OD Thread Pound- Newton Tube OD Thread Pound- Newton Hose ID Size Inches metres Hose ID Size Inches metres 1/4 inch 7/16-20 72 to 144 8 to 16 1/4 inch 7/16-20...
  • Page 15 1001-6 TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS O-ring Boss End O-ring Face Seal End Fitting or Lock Nut Nom. Dash Thread Pound- Newton Thread Pound- Newton Size Tube OD Size Inches metres Size Inches metres 1/4 inch 9/16-18 120 to 144 14 to 16 7/16-20 204 to 240...
  • Page 16 Section 1002 FLUIDS AND LUBRICANTS...

  • Page 17: Table Of Contents

    1002-2 TABLE OF CONTENTS CAPACITIES AND LUBRICANTS ............. 3 ENGINE OIL RECOMMENDATIONS .

  • Page 18: Capacities And Lubricants

    1002-3 CAPACITIES AND LUBRICANTS Engine Oil Capacity with Filter Change ..................10.9 liters (11.5 U.S. Quarts) Total system capacity....................11.8 liters (12.5 U.S. Quarts) Type of oil......... Ambra Unitek CJ-4 engine oil - see engine oil recommendations on page 4 Engine Cooling System Capacity........................

  • Page 19: Engine Oil Recommendations

    1002-4 ENGINE OIL RECOMMENDATIONS Ambra Unitek CJ-4 engine oil is recommended for use in your engine. Ambra Unitek CJ-4 engine oil will lubricate your engine correctly under all operating conditions. If Ambra Unitek CJ-4 engine oil is not available, use only oil meeting API engine oil service category CI S e e t h e c h a r t b e l o w f o r r e c o m m e n d e d v i s c o s i t y a t...

  • Page 20: Tranmission Temperature Chart

    1002-5 TRANMISSION TEMPERATURE CHART WHL201224 HYDRAULIC/BRAKE SYSTEM TEMPERATURE CHART WHL201225...

  • Page 21: Diesel Fuel System

    1002-6 DIESEL FUEL SYSTEM Use No. 2 diesel fuel in the engine of this machine. Fuel Storage The use of other fuels can cause the loss of engine If you keep fuel in storage for a period of time, you power and high fuel consumption.

  • Page 22: Maintenance Schedule

    1002-7 MAINTENANCE SCHEDULE Model W110C FREQUENCY IN HOURS SERVICE SERVICE POINTS INTERVAL Daily inspection General Every 10 hours Engine oil level Engine coolant level Transmission oil level Every 50 hours Hydraulic oil level Bucket/attachment grease fittings Machine and attachments Wheel torque...
  • Page 23 1002-8 Fuel pre-filter Air conditioning condenser Height control and return to travel Return to dig As required Calibrating the gear box Transmission declutch pressure adjustment Secondary Steering (optional) Cab service Battery service Battery electrolyte level Auxiliary battery connections Battery removal and installation Electrical system Fuses and relays Work lights...
  • Page 24 Section 1003 METRIC CONVERSION CHART...
  • Page 25 1003-2 TABLE OF CONTENTS CONVERSION FACTORS ..............3 Metric to U.S.
  • Page 26 1003-3 CONVERSION FACTORS Metric to U.S. MULTIPLY TO OBTAIN Area: sq. meter 10.763 91 square foot hectare 2.471 05 acre Force: newton 3.596 942 ounce force newton 0.224 809 pound force Length: millimeter 0.039 370 inch meter 3.280 840 foot kilometer 0.621 371 mile...
  • Page 27 1003-4 U.S. to Metric MULTIPLY TO OBTAIN Area: square foot 0.092 903 square meter acre 0.404 686 hectare Force: ounce force 0.278 014 newton pound force 4.448 222 newton Length: inch 25.4 * millimeter foot 0.304 8 * meter mile 1.609 344 * kilometer Mass:...
  • Page 28 SECTION INDEX ENGINES Section Title Section Number Engine and Radiator Removal and Installation ..........2000 Stall Tests .
  • Page 30 Section 2000 ENGINE AND RADIATOR REMOVAL AND INSTALLATION...
  • Page 31 2000-2 TABLE OF CONTENTS Engine ................. . 3 Removal .
  • Page 32 2000-3 ENGINE Removal STEP 1 W110R381 STEP 5 BD03A040 Park machine on a level surface and lower bucket to ground. Put articulation lock in LOCKED position. STEP 2 Stop engine. Actuate brake pedal several times to discharge brake accumulators. Put key switch in ON position and move loader control lever back and forth at least 30 times to release any pressure from hydraulic circuit.
  • Page 33 2000-4 STEP 7 STEP 9 BD02N160 BD07N564-01 Put a container capable of holding at least 22.7 liter (6.0 Place a solid steel bar through the strap, raise the gallon) below radiator drain. Remove radiator cap (4). hood and release tension on the lifting motor. Remove cap and drain coolant into container.
  • Page 34 2000-5 STEP 12 STEP 15 W110R385 W110R386 Tag and disconnect hood wiring harness connector Tag and disconnect engine wiring harness connector and backup alarm connector from rear chassis wiring from air filter restriction switch. harness connector. STEP 16 STEP 13 BD07N569-01 Loosen clamp on air cleaner intake hose and remove BD07N567-01...
  • Page 35 2000-6 STEP 18 STEP 21 BD07N570-01 Loosen the clamp on the intake manifold for the after W110R388 Remove the air cleaner by removing the four bolts. cooler output hose. STEP 19 STEP 22 W110R389 W110R391 Loosen the clamp on the turbocharger for the after Loosen the clamp on the after cooler and remove the cooler inlet hose.
  • Page 36 2000-7 STEP 24 STEP 26 BD07N577-01 BD07N600-01 Loosen clamps and remove lower cooler hose from the engine. STEP 27 BD07N573-01 Remove the four mounting bolts from the belt cover, remove the cover. Disconnect the master switch wiring. BD07N579-01 NOTE: After removing the belt cover remove the cover mounting brackets from the machine frame.
  • Page 37 2000-8 STEP 28 STEP 30 BD07N575-01 BD07N581-01 Tag and disconnect the wiring from the alternator. Tag and remove the wires from the starter solenoid (2), remove the ground cable and ground strap (3) STEP 29 from the starter. Then remove the two mounting bolts (1).
  • Page 38 2000-9 STEP 32 STEP 33 BD07N596-01 BD07N585-01 Tag and remove the grid heater cable. STEP 34 BD07N583-01 BD07N586-01 Disconnect the wiring harness from the EDC 7 controller. NOTE: Lifting up on the lever will release the connector from the controller. STEP 35 BD07N584-01 Remove the radiator hose (1) from the rear of the...
  • Page 39 2000-10 STEP 36 STEP 39 BD07N598-01 BD03A172 Tag and disconnect the fuel filter heater wires (1), Remove the drive shaft bolts from the flywheel. Move disconnect the fuel line (2) from the fuel filter head, the drive shaft clear of the flywheel. plug the line and cap the fitting.
  • Page 40 2000-11 Installation W110R468 ENGINE INSTALLATION 1. ENGINE MOUNT BOLT, 3. INSOLATOR UPPER 5. WASHER 7. NUT 9. OIL FILL TUBE 244-298 NM (182-220 LB-FT) 2. WASHER 4. INSOLATOR LOWER 6. WASHER 8. REMOTE OIL DRAIN HOSE STEP 42 STEP 43 Slowly raise engine and move into position over rear If engine rubber isolators require replacement, chassis.
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