Xylem wtw Cleaning Air Box -115 VAC Operating Manual
Xylem wtw Cleaning Air Box -115 VAC Operating Manual

Xylem wtw Cleaning Air Box -115 VAC Operating Manual

Compressed air supply unit

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All manuals and user guides at all-guides.com
OPERATING MANUAL
ba75731e04 12/2013
Cleaning Air Box
Cleaning Air Box - 115 VAC
Cleaning Air Box - 230 VAC
COMPRESSED AIR SUPPLY UNIT

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Summary of Contents for Xylem wtw Cleaning Air Box -115 VAC

  • Page 1 All manuals and user guides at all-guides.com OPERATING MANUAL ba75731e04 12/2013 Cleaning Air Box Cleaning Air Box - 115 VAC Cleaning Air Box - 230 VAC COMPRESSED AIR SUPPLY UNIT...
  • Page 2 All manuals and user guides at all-guides.com Cleaning Air Box The most current version of the present operating manual is available on the Internet under www.WTW.com. © Copyright Weilheim 2013, WTW GmbH Reprinting - even as excerpts - is only allowed with the explicit written autho- rization of WTW GmbH, Weilheim.
  • Page 3: Table Of Contents

    All manuals and user guides at all-guides.com Cleaning Air Box Contents Cleaning Air Box - Contents Overview ............1-1 Structure and function .
  • Page 4 All manuals and user guides at all-guides.com Contents Cleaning Air Box 0 - 2 ba75731e04 12/2013...
  • Page 5: Cleaning Air Box - Contents

    All manuals and user guides at all-guides.com Cleaning Air Box Overview Overview Structure and function The Cleaning Air Box is used to clean sensors with compressed air. It is suitable to be used at the measuring location and can be installed outdoors (sun shield recommended).
  • Page 6 All manuals and user guides at all-guides.com Overview Cleaning Air Box DIQ/S 182 Sun shield SSH/IQ Cleaning Air Box Cleaning Air Box Compressed air hose (CH scope of delivery) Swing mounting assembly EH/F 170/x Mounting stand BE/ST 170 Single electrode holder EH/U 170 Cleaning head CH Fig.
  • Page 7: Safety

    All manuals and user guides at all-guides.com Cleaning Air Box Safety Safety Safety information 2.1.1 Safety information in the operating manual This operating manual provides important information on the safe operation of the product. Read this operating manual thoroughly and make yourself familiar with the product before putting it into operation or working with it.
  • Page 8: Safe Operation

    All manuals and user guides at all-guides.com Safety Cleaning Air Box Safe operation 2.2.1 Authorized use Authorized use of the Cleaning Air Box is the supply with compressed air from compressed air-driven sensor cleaning systems. Only the operation and running of the product according to the instructions and technical specifications given in this operating manual is authorized (see chapter 8 T ).
  • Page 9: Installation

    All manuals and user guides at all-guides.com Cleaning Air Box Installation Installation Scope of delivery The following parts are included in the scope of delivery of the Cleaning Air Box:  Cleaning Air Box  Accessory set, including – Intake air filter –...
  • Page 10: Mounting

    All manuals and user guides at all-guides.com Installation Cleaning Air Box – in compliance with the following regulations - IEC 60947-1 - IEC 60947-3 – in the vicinity of the equipment (recommendation)  Flame-resistant (cables and lines), in compliance with the following regulations –...
  • Page 11 All manuals and user guides at all-guides.com Cleaning Air Box Installation Connecting the compressed air hose and intake air filter Cleaning Air Box Fig. 3-1 Connecting the compressed air hose and intake air filter To connect the compressed air hose use the supplied fitting (pos. 1 in Fig. 3-1) and secure the compressed air hose with the supplied hose clip (pos.
  • Page 12: Electrical Connection

    All manuals and user guides at all-guides.com Installation Cleaning Air Box Electrical connection 3.5.1 General installation instructions WARNING If the power supply is connected incorrectly, it may represent a danger to life from electric shock. Pay attention to the following points during instal- lation: ...
  • Page 13: Connecting The Wires

    All manuals and user guides at all-guides.com Cleaning Air Box Installation 3.5.2 Connecting the wires Materials  Wire end sleeves, suitable for the connecting wires, with suitable crimping required tool Tools  Cable stripping knife  Wire stripper  Small screw driver 5 R2 5 R2 Control...
  • Page 14: Installing / Retrofitting A Check Valve (Option)

    All manuals and user guides at all-guides.com Installation Cleaning Air Box Installing / retrofitting a check valve (option) The BPV check valve (see chapter 6 R ) is EPLACEMENT PARTS AND ACCESSORIES available as an accessory. It prevents the test sample from rising through the cleaning nozzles into the hose system due to hydrostatic pressure.
  • Page 15 All manuals and user guides at all-guides.com Cleaning Air Box Installation Insert the shortened hose end into the free hose coupling at the check valve as far as it will go. Insert the free hose end of the check valve into the connection at the compressed air outlet as far as it will go and tighten the coupling ring (pos.
  • Page 16 All manuals and user guides at all-guides.com Installation Cleaning Air Box 3 - 8 ba75731e04 12/2013...
  • Page 17: Operation

    All manuals and user guides at all-guides.com Cleaning Air Box Operation Operation Operating modes t1 = max. 300 s t2 = min. 5 x t1 Cleaning Air Box Time Fig. 4-1 Pulse operation with the Cleaning Air Box The Cleaning Air Box is designed for discontinuous operation. After a certain pump time t1 ("cleaning duration") a stoppage t2 that lasts at least five times as long as the cleaning duration must follow (for example 2 min On, 10 min Off).
  • Page 18: Actions Against The Formation Of Condensate And Icing

    All manuals and user guides at all-guides.com Operation Cleaning Air Box Actions against the formation of condensate and icing During very damp weather, moisture can condensate, gather and, at tempera- tures below 0°C, freeze in the hose system and pump. This can possibly affect the pumping capacity.
  • Page 19: Maintenance And Cleaning

    All manuals and user guides at all-guides.com Cleaning Air Box Maintenance and cleaning Maintenance and cleaning Maintenance 5.1.1 General maintenance instructions WARNING While the Cleaning Air Box is operating, there are the following dangers inside it:  Danger to life due to voltage-carrying electrical lines. ...
  • Page 20 All manuals and user guides at all-guides.com Maintenance and cleaning Cleaning Air Box Unscrew the mounting plate from the enclosure (4 hexagon socket head screws in the corners) and remove it completely with all mounted components. Remove the capacitor by undoing the nut at the mounting bracket. Do not disconnect the wiring! Exchanging parts...
  • Page 21 All manuals and user guides at all-guides.com Cleaning Air Box Maintenance and cleaning Turn the fan until the connecting rod is at top dead center. Then screw the new membrane with the spacer(s) on the connecting rod (clockwise) and tighten it by hand. Separate the ribbed plate and intermediate plate.
  • Page 22: Cleaning

    All manuals and user guides at all-guides.com Maintenance and cleaning Cleaning Air Box Cleaning Clean components mounted in the open of gross contamination as necessary. We recommend to clean the worst of the dirt on the enclosure and the area around it each time before opening in order to prevent gross contamination from entering the open enclosure.
  • Page 23: Replacement Parts And Accessories

    All manuals and user guides at all-guides.com Cleaning Air Box Replacement parts and accessories Replacement parts and accessories Description Model Order no. Intake air filter AF/Cleaning Air Box 480 026 Check valve 480 029 Maintenance set, comprising replace- RM/Cleaning Air Box 480 027 ment pump membrane and valve disks 6 - 1...
  • Page 24 All manuals and user guides at all-guides.com Replacement parts and accessories Cleaning Air Box 6 - 2 ba75731e04 12/2013...
  • Page 25: What To Do If

    All manuals and user guides at all-guides.com Cleaning Air Box What to do if... What to do if... Pump does not Cause Remedy work – Loose cable – Check wiring – Cleaning relay does not switch – Check/correct the settings of the measuring system –...
  • Page 26 All manuals and user guides at all-guides.com What to do if... Cleaning Air Box 7 - 2 ba75731e04 12/2013...
  • Page 27: Technical Data

    All manuals and user guides at all-guides.com Cleaning Air Box Technical data Technical data Dimensions Cleaning Air Box Hose inner diameter 6 mm Fig. 8-1 Dimension drawing of the Cleaning Air Box (dimensions in mm) Test certificates  CE  cETLus (Cleaning Air Box - 115 VAC only) 8 - 1 ba75731e04 12/2013...
  • Page 28 All manuals and user guides at all-guides.com Technical data Cleaning Air Box Delivery rate Maximum 28 NL/min (Liter per minute at STP) delivery rate Maximum operating pres- Pa (1 bar) over pressure sure at the pump outlet Maximum depth of immer- 1.5 m sion of the cleaning nozzles at the sensor...
  • Page 29 All manuals and user guides at all-guides.com Cleaning Air Box Technical data Ambient Temperature conditions Operation - 20 °C ... + 55 °C (- 4 ... 131 °F), Restricted operation under 0 °C under certain operating conditions only Storage - 25 °C ... + 65 °C (- 13 ... 149 °F) Relative humidity Yearly average ≤...
  • Page 30 All manuals and user guides at all-guides.com Technical data Cleaning Air Box Electrical Terminal strip inside the enclosure: connections 5 R2 Connection Terminal type Screw-type terminal strip, accessible by raising terminals the lid Terminal ranges Solid wires: 0.2 ... 4.0 mm AWG 24 ...
  • Page 31 All manuals and user guides at all-guides.com...
  • Page 32 150 countries, we have strong, long-standing relationships with customers who know us for our powerful combination of leading product brands and applications expertise, backed by a legacy of innovation. For more information on how Xylem can help you, go to www.xyleminc.com Wissenschaftlich-Technische Werkstätten GmbH Dr.-Karl-Slevogt-Straße 1...

This manual is also suitable for:

Wtw cleaning air box - 230 vac

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