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Summary of Contents for MicroStep CC-S1
- Page 1 CNC Cutting Controller CC-S1 User Manual www.microstep.cc Tel：86-010-88909210/88909235 Fax：86-010-88909271 E-mail: main@microstep.cc 北京欣斯达特数字科技有限公司 Beijing Flourishing Start Digital Technology Co.,Ltd...
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Page 2: Table Of Contents
Chapter 3 special instruction during automatic cutting……....11 Chapter 4 Edit function……................13 Options instruction of Edit interface……...........13 Chapter 5 Param (parameter) function……..........14 Options instruction of Param (parameter) interface……......14 5.1 enter System interface……..............14 5.2 enter Speed interface……..............15 5.3 enter Ctrl (control) interface..............16 Microstep Website http://www.microstep.cc/eng... - Page 3 1. Arc-voltage & capacitive torch height controller integration connection..36 2. Voltage divider board (9 pins) definition……………..........36 3. Arc-voltage torch height controller connection……………........36 4. Capacitive torch height controller connection…………........37 Appendix 3: remote control connection definition………………………………..…37 Appendix 4：CC-S1 upgrade operation…………………………………………….....37 Appendix 5: Installation Dimension…………………………………........38 Microstep Website http://www.microstep.cc/eng...
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Page 4: Safety Notice
The connection wire between the controller and the driver should be shielding wire. Don’t plug in and plug out when power on. Controller’s input/output wire should connect well. Microstep Website http://www.microstep.cc/eng page: 1... -
Page 5: Good Ground-Connection
We charge for all problems out of guarantee period. Following situations are beyond guarantee Any damage under abnormal operation or accident damage; Damaged by plug in and out controller when power on; Natural disasters; Repair, disassemble, retrofit, etc. at random without our allowance. Microstep Website http://www.microstep.cc/eng page: 2... -
Page 6: Chapter 1 Controller Functions Overview And Main Menu
CC-S1 CNC cutting controller is used for flame and plasma cutting machines. 2. Controller features 1.2.1 CC-S1 CNC cutting controller is used for flame and plasma cutting machines. 1.2.2 It has a reliable design, anti-plasma interference, lightning proof and surge proof. -
Page 7: Main Menu Instruction
If bigger than speed settings of parameter interface and less than max. speed, speed settings of parameter interface will be change. If bigger than speed settings of parameter interface, then run based on max. speed. Microstep Website http://www.microstep.cc/eng page: 4... - Page 8 Microstep Website http://www.microstep.cc/eng page: 5...
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Page 9: Enter Man (Manual) Interface
(choose a longer side of steel plate), press [0] to set start point, move torch to another point, press [1] to automatically calculate steel plate calibration angle, and automatically rotate figure. Microstep Website http://www.microstep.cc/eng page: 6... - Page 10 [K2] Cutting: cutting oxygen, open cutting oxygen, press again to close [K3] Preheat: open gas (OH1), press again to close. Usually a relay connects gas and preheat oxygen solenoid valve. [K5] Pierce: without manually opening preheat in advance, controller will run a complete pierce movement. Microstep Website http://www.microstep.cc/eng page: 7...
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Page 11: Enter Sectio (Section) Interface
There are two options, “move to the point” and “locally cut”. “move to the point” is torch moves the selected pierce point at G00 speed “locally cut” is make current point as selected pierce point, press [Start] to continue cutting. Microstep Website http://www.microstep.cc/eng page: 8... -
Page 12: Enter Breakp (Breakpoint) Interface
2.5.4 [3] Refresh: refresh figure display area 2.5.5 [4] Workpiec (workpiece), [5] Track, [6] Frame, [7] PierceP (pierce point), [8] PierceNo, [9] G00, you can change their state, you can show or hide them, then press [3] to refresh the figure. Microstep Website http://www.microstep.cc/eng page: 9... -
Page 13: Enter Upload Interface
The function requires the machine to install original point switch. 2.7.8 [7] InitialCutPon: back to initial cutting point； 2.7.9 [8] Set X/Y: set current workpiece coordinate X/Y Microstep Website http://www.microstep.cc/eng page: 10... -
Page 14: Enter Backre (Backreference) Interface
4) [S↑], [S↓] control torch up/down 5) [F] and [0-9] adjust speed multiplying power from 10% to 100% 6) [Emergent stop]: it’s an external key, when emergent stop is valid, all movement stop and close output for emergent situation Microstep Website http://www.microstep.cc/eng page: 11... - Page 15 Cutting Back: pierce, cut to break point along shortest distance, continue left cutting at current speed, like outside edge pierce, to make pierce point more smooth Local Continue: pierce, make current coordinate as “adjusting start point” coordinate, continue cutting along previous track, to change pierce. Microstep Website http://www.microstep.cc/eng page: 12...
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Page 16: Chapter 4 Edit Function
[9] FiName (file name): name the file; F8 to confirm and save. Note: the file with the cursor will be replaced, and the cursor will appear the first file of root directory, if save a new file, don’t name it with same name with other files. Microstep Website http://www.microstep.cc/eng page: 13... -
Page 17: Chapter 5 Param (Parameter) Function
5.1 Enter System interface 5.1.1 Gear numerator/denominator: the ratio is pulse equivalent, unit: μm (1 mm = 1000 μm), numerator < 65535, denominator < 65535. e.g.: pulse equivalent is 0.008 mm, the electronic gear numerator/denominator = 8/1. Microstep Website http://www.microstep.cc/eng page: 14... -
Page 18: Enter Speed Interface
Usually there is no need to revise the parameter. 5.2.2 TimeMultiplyingPower (time multiplying power): multiplying power from start speed to top speed limitation, value is bigger, acceleration time is longer Microstep Website http://www.microstep.cc/eng page: 15... -
Page 19: Enter Ctrl (Control) Interface
1, and torch down is valid, torch up is invalid, torch down is in keep state. 5.3.9 External Limit Valid: many small cutters are so simple without external hardware limit, Microstep Website http://www.microstep.cc/eng page: 16... -
Page 20: Enter Craft Interface
5.4.1.9 Climb option: cut thick plate to avoid splashing steel slag after pierce, It is available that after pierce torch cut and down instead of directly down from the pierce height to cutting height. (2) Plasma parameters Microstep Website http://www.microstep.cc/eng page: 17... - Page 21 5.4.2.11 delay time of auto THC: after striking arc, run a distance, then turn on auto torch height controller to avoid unsteady running after striking arc 5.4.2.12 change between 2 cutting modes Microstep Website http://www.microstep.cc/eng page: 18...
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Page 22: Chapter 6 Diagn (Diagnosis) Function
M20: ignition switch (pin9 of 25-pin port and 24V form a 24V loop) M22: spare output (pin22 of 25-pin port and 24V form a 24V loop) M24: spare output (pin10 of 25-pin port and 24V form a 24V loop) Microstep Website http://www.microstep.cc/eng page: 19... - Page 23 [F7] to set invalid input based on personal request, and set normally-open and normally- closed state according to wire connection of the machine, press [F8] to set it to be normal state, save invalid input and normal state. Usually don’t change the normal state. Microstep Website http://www.microstep.cc/eng page: 20...
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Page 24: Chapter 7 Figur (Figure) Function
[HoleSh] (holeshape): cut according to holeshape, outside part is valid [Rotati] (rotation): input rotation angle, press [Enter] or F8 to display new figure with rotation angle, the angle is anticlockwise [Nest]: nest figure after setting parameters Microstep Website http://www.microstep.cc/eng page: 21... -
Page 25: Chapter 8 Help Function
3 Edit: help information of Edit function 4. Paramete (parameter): help information of Parameter function 5. Diagnosi (diagnosis): help information of Diagnosis 6. Figure: help information of Figure library 7. Exit: help information of Exit Microstep Website http://www.microstep.cc/eng page: 22... -
Page 26: Chapter 9 Control Code
Rapid point movement (interpolation), move to the end point along an oblique line at the idle-run speed G01: straight line interpolation Format: G01 X [/U] Y [/V] F Straight line interpolation cutting, move to end point at current speed Microstep Website http://www.microstep.cc/eng page: 23... - Page 27 This code can make the torch automatically back to the reference point Format: G26 X axis back to reference point G27 Y axis back to reference point G28 X, Y axis back the reference point the same time Microstep Website http://www.microstep.cc/eng page: 24...
- Page 28 G01 X500 Y100 // straight line cut to (600, 200), equal to G01 U500 V100 Eg. 2: G92 X0 Y0 G00 X100 Y100 // fast locate to (100, 100) G01 X600 Y200 // straight line cut to (600, 200) G92: set workpiece coordinate Microstep Website http://www.microstep.cc/eng page: 25...
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Page 29: M Code
Plasma cutting as below: 1. torch down (torch delay, M71) 2. if choose “pierce location valid”, torch down till touch low limit position switch, then stop, torch up, pierce location delay time, then torch stops Microstep Website http://www.microstep.cc/eng page: 26... - Page 30 M75 torch location delay time Torch down (M16), touch low limit position (input port 8 XXW), torch stop (M17), then torch up open (M14), torch location delay time, torch up stop M60 total close After M80 all output close Microstep Website http://www.microstep.cc/eng page: 27...
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Page 31: Radius Compensation
Controller’s ports: XS12 input/output (DB25 pins), XS3(15 pins), XS8-RS232 serial port (15 pins to connect remote control) 10.1 Controller input principle Common limit/start/pause etc. use mechanical switches, for avoiding interference, the normally closed contact of the mechanical switch is usually used, connection as below. Microstep Website http://www.microstep.cc/eng page: 28... -
Page 32: Controller Output Principle
10.2 Controller output principle Control signal = 0 switch/relay switch on (+24V loop, low is valid, send signal) Control signal = 1 switch/relay switch off (+24V no loop, cancel signal) 10.3 Input/output definition 10.3.1 DB25 input definition Microstep Website http://www.microstep.cc/eng page: 29... - Page 33 1. If the controller is used for plasma cutting/welding equipment, shielding wire must be used to connect the controller and the driver. 2. Input signal external connection is normally closed, invalid is on (low level), valid is off (high level). Microstep Website http://www.microstep.cc/eng page: 30...
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Page 34: Db15 Input Definition
Beijing Flourishing Start Digital Technology Co., Ltd 10.3.2 DB15 input definition Definition 15 pins Instruction Torch collision check Torch collision check signal The same function with the controller’s External start “Start” key 10.3.3 15-pin motor port 10.3.4 Flame cutting connection (DB15) Microstep Website http://www.microstep.cc/eng page: 31... -
Page 35: Plasma Cutting Conneciton
(2) kQ cutting oxygen magnetic valve (3) If not connect acetylene (gas) magnetic valve, it's OK not to connect gas contact point (4) K1 is a relay (M20) of flame/plasma change-over 10.4 Output connection 10.4.1 Output principle Microstep Website http://www.microstep.cc/eng page: 32... - Page 36 北京欣斯达特数字科技有限公司 Beijing Flourishing Start Digital Technology Co., Ltd 10.3.5 Plasma cutting conneciton Microstep Website http://www.microstep.cc/eng page: 33...
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Page 37: Notice
It’s possible that wrong grammar and code can’t run. It’s better to revise codes in the computer. The controller can recognize coordinate in metric system, unit is mm, there are three digits after the decimal point. Microstep Website http://www.microstep.cc/eng page: 34... -
Page 38: Controller Functions Declaration
If there are incorrect and undetailed contents in the manual, the standard is subject to controller’s functions. Functions change or upgrade without notice. Please contact after-sale for learning functions. The latest manual (PDF) is available. Appendix 1: Optional Parts Appendix 2: Torch height controller (SH-HC30) connection Microstep Website http://www.microstep.cc/eng page: 35... -
Page 39: Arc-Voltage & Capacitive Torch Height Controller Integration Connection
Property Instruction power 24V ground, torch height controller power power 24V ground, torch height controller power output Arc voltage signal，plasma torch height signal power 24V +,torch height controller power 3. Arc-voltage torch height controller connection Microstep Website http://www.microstep.cc/eng page: 36... -
Page 40: Capacitive Torch Height Controller Connection
15 pins of controller 15 pins of remote control Definition Definition Appendix 4：CC-S1 upgrade operation Function: controller can upgrade by U disk Procedures: 1. Copy upgrade files of CCS.UPD and CCS1.UPD in U disk and insert U disk into USB port 2. -
Page 41: Appendix 5: Installation Dimension
1) U disk must be FAT or FAT32 format. FAT is better. 2) Upgrade file name must be CCX.UP and CC1.UPD 3) If upgrade failure is not caused by above two reasons, please ask help for our technical support. Appendix 5: Installation Dimension Microstep Website http://www.microstep.cc/eng page: 38... - Page 42 CNC Cutting Controller CC-S1 User Manual We devote every step to be more perfect!
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