Sunrise Medical Quickie Q50R Service Instructions Manual
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Sunrise Medical Quickie Q50R Service Instructions Manual

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Service Instructions
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Summary of Contents for Sunrise Medical Quickie Q50R

  • Page 1 、 Service Instructions Quickie Q50R Q50R REV.A...

  • Page 2: Table Of Contents

    1.0 Introduction ......... 3 approved Sunrise Medical service agent. 1.1 This user manual ......... 3 If you do not know of an approved dealer in your area or have any other questions 1.2 Identification of the product ....4 please write or telephone your local 1.3 Symbols used in this manual ......

  • Page 3: Introduction

    1.0 Introduction 1.1 This user manual This manual contains the instructions for repairs and general maintenance of the Q50R. Mechanics who do repairs on this wheelchair must be well trained and familiar with the repair methods. Always make sure that the work is carried out safely, particularly with respect to procedures requiring the wheelchair to be lifted up.

  • Page 4: Identification Of The Product

    1.2 Identification of the product The identification plate contains the following data： Serial Number Example Intco Code Year Month Product on Day 1.3 Symbols used in this manual Warning symbol Follow the instructions next to this symbol closely. Not paying careful attention to these instructions could result in physical injury or damage to the wheelchair base or the environment.

  • Page 5: Safety

    2.0 Safety 2.1 Personnel qualification Service technicians: • Repairs may only be carried out by trained and authorized service technicians. • During the execution of their work, they are at all ties fully responsible for the fulfilment of locally applicable safety guidelines and standards.

  • Page 6: Tools, Parts And Components

    Warning: hot surface (located on motor) Freewheel operation label 3.0 Tools, parts and components 3.1 Tools The tools below are needed for various mechanical settings and maintenance: Quantity Description Size(mm) Screwdriver, flatheaded 13, 22 Ring spanner 2.5,3,4,5,8 Hex Key Screwdriver, crosshead Use only high-quality tools for the adjustment(s) described.

  • Page 7: Spare Parts

    4.0 Spare parts For spare parts please refer to separate manuals. Please only use genuine spare parts supplied by Sunrise Medical, failure to do so may result in the invalidation of your warranty. Service technicians: Repairs may only be carried out by trained and authorized service technicians.
  • Page 8 • If you are in any doubt about the performance requirements of your wheelchair contact your Sunrise Medical authorized dealer. • After performing any maintenance or repairs on the wheelchair you must make sure that it is functioning correctly before it is used.

  • Page 9: Tyre Maintenance

    • After performing any maintenance or repairs on the wheelchair you must make sure that it is functioning correctly before it is used. • A complete inspection, safety check and service should be made by a Sunrise Medical authorized dealer at least once every two years.

  • Page 10: Service Instructions

    Make sure that you dry all parts of your wheelchair if it becomes wet or damp after cleaning or if it is used in a wet or damp atmosphere. It is important that should the wheelchair be used by more than one person it is cleaned thoroughly to ensure there is no cross infection.
  • Page 11 The paragraphs 6.2 (Q50R) cover illustrated assembly and replacement instructions. Every separate visual instruction is prefaced with: • Preparation remarks • Instructions • Tools used • Notice (if applicable): extra notes covering information you need when executing the specific task) Q50R REV.A...

  • Page 12: Assembling And Replacement Instructions - Q50R

    6.2 Assembling and replacement instructions - Q50R Removal of castor wheel from castor fork Preparation Tools used Note! Switch off the wheelchair via remote control Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the castor wheel from the castor fork.

  • Page 13: Removal Of Castor Fork From Castor Arm

    Removal of castor fork from castor arm Preparation Tools used Note! Switch off the wheelchair via remote control Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the castor fork from the front or rear castor arm. •...

  • Page 14: Removal Of Front Support Plate From Wheelchair Base

    Removal of front support plate from wheelchair base Preparation Tools used Note! Switch off the wheelchair via remote control Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the front support plate from the wheelchair base. •...
  • Page 15 Fig. 6.2.8 1. Using the screwdriver, remove the (D)Self-lubricating bearing from the front support plate Fig. 6.2.9 2. Using the screwdriver, remove the (E)plastic cap from the front support plate Fig. 6.2.10 3. Remove bolts (F) using 3mm hex key Q50R REV.A...
  • Page 16 Fig. 6.2.11 1. The (G)Shaft sleeve can be taken out when bolts are removed Fig. 6.2.12 2. The front support plate(H) will fall when Shaft sleeve is removed Fig. 6.2.13 3. Remove the (I)Shaft ring from the front support Q50R REV.A...

  • Page 17: Removal Of Drive Wheel From Wheelchair Base

    emoval of drive wheel from wheelchair base Preparation Tools used Note! Switch off the wheelchair via remote control Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the drive wheel from the wheelchair base • Rebuild the wheelchair in reverse order once completed. Fig.
  • Page 18 Fig. 6.2.16 1. Remove the 6 (C) screws from the centre of the drive wheel Tightening torque for (C) bolt is 10 Nm. Fig. 6.2.17 2. Remove motor plate (D) from motor Q50R REV.A...

  • Page 19: Removal Of Motor And Mudguard

    Removal of motor and mudguard Preparation Tools used Note! Switch off the wheelchair via remote control Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the motor and motor mudguard from the base. • Rebuild the wheelchair in reverse order once completed. Before following these instructions you should, unclip cables from the power module and disconnect left-hand or right-hand motors accordingly from the power module.

  • Page 20: Removal Of Brake Lever From Motors

    Removal of brake lever from motors Preparation Tools used Note! Switch off the wheelchair via remote control Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the brake lever from the motor. • Rebuild the wheelchair in reverse order once completed. Fig.

  • Page 21: Removal Of Brake From Motor Assembly

    Removal of brake from motor assembly Preparation Tools used Note! Switch off the wheelchair via remote control Instructions Note! Suitable work area required! • Follow the illustrated instruction for the brake from the motor assembly. • In order to complete this, you must first disconnect the power •...
  • Page 22 Fig. 6.2.26 4. Remove brake (D) from the motor assembly NOTE: If finding your old brake doesn’t have the connector but is hardwired then take the following steps: 1. Cut cable to remove old brake leaving enough to reconnect new brake.

  • Page 23: Removal Of Controller

    emoval of controller Preparation Tools used Note! Switch off the wheelchair via remote control Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the controller. • Rebuild the wheelchair in reverse order once completed. Fig. 6.2.27 1.

  • Page 24: Removal Of Armrest

    emoval of armrest Preparation Tools used Note! Switch off the wheelchair via remote control Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the armrest • Rebuild the wheelchair in reverse order once completed. Fig. 6.2.29 1.

  • Page 25: Removal Of Backrest Upholstery

    emoval of backrest upholstery Preparation Note! Switch off the wheelchair via remote control Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the backrest • Rebuild the wheelchair in reverse order once completed. Fig. 6.2.32 1. Remove the backrest(A) Fig.

  • Page 26: Trouble Shooting

    7.0 Trouble shooting Number of Method Phenomenon Possible Causes Solution replacemen obtaining t parts A: Battery charging time Contact an A: Charge the battery overnight is short authorized Short driving or ensure it is charged for 8 B: The battery is aging Batteryx1 reseller distance...
  • Page 27 can't drive manual mode power position. B：/ authorized B: The battery needs to B: The battery is charged. C：/ reseller be charged C: Unplug the charger plug. D：/ Intco C: Unplugged charger D: Check and replace the purchase D: circuit failure battery positive fuse when necessary.
  • Page 28 Fault Self-Diagnosis （All 5 LEDs in the battery display are flashing） This indicates a system trip in the new VSI has detected a problem somewhere in the wheelchair＇s electrical system. Please follow the following procedure. 1. Switch off the controller. 2.
  • Page 29 * Means the Sunrise Medical facility from which the product was purchased. Additional Notes For Australia Only: i. For goods provided by Sunrise medical Pty Ltd in Australia, our goods come with a guarantee by Sunrise Medical that cannot be excluded under Australian Consumer Law.
  • Page 30 Q50R REV.A...
  • Page 31 Q50R REV.A...
  • Page 32 Q50R REV.A...

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