stellar labs 13500 Owner's Manual

Articulating crane
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Model 13500
Articulating Crane
Owner's Manual
Installation • Assembly Drawings • Parts
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
Rev 3
www.stellarindustries.com
© 2020 Stellar Industries, Inc.
PN 90305

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  • Page 1 Model 13500 Articulating Crane Owner’s Manual Installation • Assembly Drawings • Parts Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street...
  • Page 2 MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 http://www.stellarindustries.com/ip MO D E L N O . S E RI AL NO . MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 Page ii | Stellar 13500 Articulating Crane Owner’s Manual ®...
  • Page 3: Table Of Contents

    Reservoir Assembly - PN 85788 ....................27 Optional 15 Ton Hook Kit - PN 54768 ..................28 Radio Transmitter - PN 89149/93084 ..................29 Chapter 4 - Replacement Parts ....................31 Stellar 13500 Articulating Crane Owner’s Manual | Page iii ®...
  • Page 4: Introduction

    For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page iv | Stellar 13500 Articulating Crane Owner’s Manual ®...
  • Page 5: Chapter 1 - Specifications

    Fully Proportional Paddle Controls for all functions. Stowed Height: 97” (246.4 cm) (Above Truck Frame) Mounting Space Required: 47” (119.4 cm) Chassis RBM (Recommended): 1,620,000 in-lb Approximate Shipping Weight: 6,400 lbs (2,903 kg) Stellar 13500 Articulating Crane Owner’s Manual | Page 1 ®...
  • Page 6: Capacity Chart - Decal Pn 72245

    58.94” 149.7 cm 0’ (based on 41” 13500 truck frame) CRANE GROUND 0’ 190 STATE STREET GARNER, IA 50438 PHONE: (800) 321-3741 FAX: (641) 923-2812 72245 - Rev A Page 2 | Stellar 13500 Articulating Crane Owner’s Manual ®...
  • Page 7: Chapter 2 - Installation

    Chapter 2 - Installation General Installation This chapter is designed to serve as a general guide for the installation of a Stellar 13500 Crane on a Stellar Service Body. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. If a question should arise during the installation process, please contact Stellar Customer Service at (800) 321 3741.
  • Page 8: Torque Data Chart

    “Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Page 4 | Stellar 13500 Articulating Crane Owner’s Manual ®...
  • Page 9: Installation Overview

    8202PC FRAME SUPPORT 15000 CRANE 8054PC MTG BLOCK 15000 11677PC PLATE MOUNTING 23000 8978 NUT 1.25-7 HHGR8 8834 NUT 1.25-7 HHGR8 TOP LOCKING 9180 WASHER 1.25 SAE FLAT YELLOW GR8 Stellar 13500 Articulating Crane Owner’s Manual | Page 5 ®...
  • Page 10: Hydraulic Installation

    Tighten fittings in both couplings. Due to manufacturing methods, there is a natural curvature to a hydraulic hose. The hose should be installed so any bend is with this curvature. Page 6 | Stellar 13500 Articulating Crane Owner’s Manual ®...
  • Page 11: Hydraulic Pressure Settings

    Fitting Face Seal (A) O-ring Boss (B) Size Size Stellar Stellar ® ® 1/4” C2027 D1245 3/8” C2028 D1246 1/2” C2029 D1247 5/8” 32223 D1248 3/4” D1244 D1249 1” D1250 Stellar 13500 Articulating Crane Owner’s Manual | Page 7 ®...
  • Page 12: Hydraulic Kit - Pn 97591

    Hydraulic Kit - PN 97591 PN 97591 42,38 21,22 21,22 21,22 21,22 21,22 21,22 21,22 26,24, Page 8 | Stellar 13500 Articulating Crane Owner’s Manual ®...
  • Page 13 Hydraulic Kit - PN 97591 (cont.) PN 97591 Stellar 13500 Articulating Crane Owner’s Manual | Page 9 ®...
  • Page 14 Page 10 | Stellar 13500 Articulating Crane Owner’s Manual ®...
  • Page 15: Control Kit (900 Mhz Version) - Pn 92662

    Stellar 13500 Articulating Crane Owner’s Manual | Page 11 ®...
  • Page 16: Grease Kit - Pn 97668

    Grease Kit - PN 97668 PN 97668 Page 12 | Stellar 13500 Articulating Crane Owner’s Manual ®...
  • Page 17: Decal Placement - Pn 73092

    Four Corners of the Body 54781 DECAL WARNING PLACARD Stabilizers CS & SS C5910 DECAL STELLAR LOGO 4.00X9.50 PRE-MASKED Body - Optional 54589 DECAL STELLAR LOGO 8X22.25 PRE-MASKED Main Boom - Both Sides Stellar 13500 Articulating Crane Owner’s Manual | Page 13 ®...
  • Page 18 This page intentionally left blank. Page 14 | Stellar 13500 Articulating Crane Owner’s Manual ®...
  • Page 19: Chapter 3 - Assembly Drawings

    SOLENOID VALVE ASM 3 WAY 2 POS W/ RELIEF 26034 NUT #10-24 HH NYLOC 0438 CAP SCR 0.25-20X2.25 HHGR5 0521 WASHER 0.25 LOCK 0420 CAP SCR 0.31-18X0.75 HHGR5 78246 BACKUP ALARM 87 DECIBEL Stellar 13500 Articulating Crane Owner’s Manual | Page 15 ®...
  • Page 20: Gear Bearing - Pn 72187

    WORM 25IN ENCLOSED KNMTS 67864 END CAP 9IN/14IN/17/IN/25IN KNMTS AFTER 2006 67863 SHIM KIT 6000 KINEMATICS W17B02 92062 ZERK M8-125 90 DEG(13500) 92061 ZERK M8-125 STRAIGHT(TM28) 102100 SEAL TOP BEARING Page 16 | Stellar 13500 Articulating Crane Owner’s Manual ®...
  • Page 21: Valve Bank - Pn 76181

    INCLUDES MANIFOLD AND TWO ACTUATOR COILS SEAL KIT - 103392: BASE HANDLE 48696 MANUAL OPERATOR PVG32 NOTE - NOT SHOWN: HANDLE/LEVER 47866 SEAL KIT - 93088: PVHC ACTUATOR PVG32 PN 76181 Stellar 13500 Articulating Crane Owner’s Manual | Page 17 ®...
  • Page 22: Stabilizer Valve Bank - Pn 61642

    Stabilizer Valve Bank - PN 61642 RELIEF 61931 LEVER BOX ASSEMBLY 70790 HANDLE/LEVER 70789 Page 18 | Stellar 13500 Articulating Crane Owner’s Manual ®...
  • Page 23: Valve Assembly - Pn 66286

    Valve Assembly - PN 66286 PN 66286 ITEM PART DESCRIPTION QTY. 69029 VALVE SOLND EMDV-12-N-3D-0-0 63515 COIL VALVE BUCHER 12VDC DEUTSCH 69030 VALVE RELIEF RVPS-10-N-S-0-50 Stellar 13500 Articulating Crane Owner’s Manual | Page 19 ®...
  • Page 24: Mast Assembly - Pn 96545

    WASHER 0.75 SAE FLAT YELLOW GR8 5739 BUSHING BPC40DXR48 2.50X3.00 & 73497 CYLINDER ASM 6.00X28.63 (4400 PSI) C6218 CAP SCR 0.75-10X4.00 HHGR8 & C4739 - TRIM EDGE 0.38X0.63 AL (RM) - 1.6 FT Page 20 | Stellar 13500 Articulating Crane Owner’s Manual ®...
  • Page 25: Main Cylinder Assembly - Pn 73497

    CYLINDER SEAL KIT 65935 BUSHING PART NUMBER 0635 BUSHINGS INCLUDED IN 72398 PN 73497 72398 CYLINDER 6.00X28.63 (4400 PSI) 0279 FTG 6-6 MFS-MORB STRAIGHT 15822 MANIFOLD DOUBLE T11A 5000 PSI Stellar 13500 Articulating Crane Owner’s Manual | Page 21 ®...
  • Page 26: Main Boom Assembly - Pn 96550

    96566 CLAMP 0.50 PORT TUBE TWIN - STAUFF LNGF 96567 CLAMP 0.38 PORT TUBE TWIN - STAUFF LNGF 96568 TUBE ASM 0.50X66.00 MAIN BOOM 13500 YZ 96569 TUBE ASM 0.38X66.00 MAIN BOOM 13500 YZ 0220 CAP SCR 0.25-20X1.50 HHGR5 Page 22 | Stellar 13500 Articulating Crane Owner’s Manual...
  • Page 27: Outer Cylinder Assembly - Pn 73498

    BUSHINGS INCLUDED IN 72401 PN 73498 72401 CYLINDER 5.00X30.00 (4400 PSI) 0279 FTG 6-6 MFS-MORB STRAIGHT 15822 MANIFOLD DOUBLE T11A 5000 PSI 19369 HOSE CLAMP 4.13-7.00 5416K38 18701 CLAMP PORT TUBE ZR518 Stellar 13500 Articulating Crane Owner’s Manual | Page 23 ®...
  • Page 28: Extension Boom Assembly - Pn 72199

    CLAMP 3 HOSE 0.25 HYD 17000 0487 CAP SCR 0.31-18X1.75 HHGR5 0343 WASHER 0.31 USS FLAT ZINC & 73499 CYLINDER ASM EXT 13500 4379 BUSHING BPC32DXR40 2.00X2.50 & & & Page 24 | Stellar 13500 Articulating Crane Owner’s Manual ®...
  • Page 29: Extension Cylinder Assembly - Pn 73499

    C-BALANCE VALVE C1090 CYLINDER SEAL KIT 76858 BUSHING PART NUMBER 4380 (ROD END) BUSHING PART NUMBER 4381 (CAP END) BUSHINGS INCLUDED IN 72402 PN 73499 53516 MANIFOLD CBAL DOUBLE T2A SUN CBDD-LJN-XAJ Stellar 13500 Articulating Crane Owner’s Manual | Page 25 ®...
  • Page 30: Stabilizer Assembly - Pn 75925

    BUSHING BPC40DXR24 2.50X1.50 4381 BUSHING BPC32DXR32 2.00X2.00 0635 BUSHING BPC40DXR32 2.50X2.00 8819 BUSHING BPC32DXR16 2.00X1.00 5145 PIN CAP 0.56X3.00X0.19 YZ D0790 WASHER 0.50 SAE FLAT YELLOW GR8 10172 CAP SCR 0.50-13X1.00 HHGR8 Page 26 | Stellar 13500 Articulating Crane Owner’s Manual ®...
  • Page 31: Reservoir Assembly - Pn 85788

    FTG 20-20-20 MFS-FFSS-MFS RUN TEE 58396 GASKET RG-11 TANK TOP FILTER 73633 FTG 20-12 FFSS-MFS STRAIGHT 13002 DECAL HYD OIL SPECIFICATION MOBIL C5946 HOSE CLAMP #8 RUBBER COATED 42971 DECAL OIL FILTER CHANGE Stellar 13500 Articulating Crane Owner’s Manual | Page 27 ®...
  • Page 32: Optional 15 Ton Hook Kit - Pn 54768

    Optional 15 Ton Hook Kit - PN 54768 PN 54768 54766ZP PIN TEAR DROP 1.75X4.44 41499 HOOK 15 TON SWIVEL CROSBY 1028654 D0790 WASHER 0.50 SAE FLAT YELLOW GR8 10172 CAP SCR 0.50-13X1.00 HHGR8 Page 28 | Stellar 13500 Articulating Crane Owner’s Manual ®...
  • Page 33: Radio Transmitter - Pn 89149/93084

    E-STOP SWITCH 95028 PUSH BUTTON START SWITCH 95029 PUSH BUTTON SWITCH BOOT * “OPTION” switch may or may not be active depending on factory settings; additional functionality dependent on user. Stellar 13500 Articulating Crane Owner’s Manual | Page 29 ®...
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  • Page 35: Chapter 4 - Replacement Parts

    C6072 BOSCH RELAY 22921 E-STOP SWITCH (PANIC BAR) 61562 CONTACT SWITCH (PANIC BAR) Switch inside E-stop housing (22921) 61563 ROTARY SWITCH 61699 POINTER BAR KNOB C4815 TOGGLE SWITCH - ON/OFF Stellar 13500 Articulating Crane Owner’s Manual | Page 31 ®...
  • Page 36 Subject to Change without Notification. © 2020 Stellar Industries, Inc.

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