Table Of Contents - Chicago Pneumatic QRS 20 Instruction Manual

Cp compressor

Table of Contents

Space requirement and installation diagram : QRS 20-25-30 / CPVS 20-25-30 ............................................................................... 5

Section 1 - Description .................................................................................................................................................................................. 6

A - General .......................................................................................................................................................................................... 6

B - Respect of the environment and prevention of pollution ............................................................................................................. 6

C - Standard equipment ...................................................................................................................................................................... 6

D - Definition of the pictograms ........................................................................................................................................................ 7

E - Electronic board ............................................................................................................................................................................ 7

Section 2 - Installation ................................................................................................................................................................................... 8

A - Handling ....................................................................................................................................................................................... 8

B - Room ............................................................................................................................................................................................ 8

C - Assembly ....................................................................................................................................................................................... 8

D - Air discharge piping ..................................................................................................................................................................... 8

E - Electric cabling ............................................................................................................................................................................. 8

Section 3 - Initial setup .................................................................................................................................................................................. 9

A - Preparation for start-up ................................................................................................................................................................. 9

B - First start-up ................................................................................................................................................................................. 9

C - Delivery pressure adjustment ....................................................................................................................................................... 9

D - Adjustment for in parallel operation with other compressors ...................................................................................................... 9

E - Safety ............................................................................................................................................................................................ 9

Section 4 - Operation ................................................................................................................................................................................... 10

A - Air and oil circuits ...................................................................................................................................................................... 10

B - Control principles ....................................................................................................................................................................... 11

C - ES 3000 Controller ..................................................................................................................................................................... 12

D - Rotation direction indicator - Phase controller .......................................................................................................................... 15

E - Special oils .................................................................................................................................................................................. 15

Section 5 - Specific information for CPVS 20-25-30 ................................................................................................................................ 16

A - Description ................................................................................................................................................................................. 16

B - Safety .......................................................................................................................................................................................... 16

C - Installation .................................................................................................................................................................................. 16

D - Commissioning ........................................................................................................................................................................... 17

E - Operating incidents ..................................................................................................................................................................... 19

Section 6 - Maintenance .............................................................................................................................................................................. 20

A - Oil level and change ................................................................................................................................................................... 21

B - Air filter ...................................................................................................................................................................................... 21

C - Turbine ........................................................................................................................................................................................ 21

D - Oil and air cooler ........................................................................................................................................................................ 21

E - Oil separator cartridge ................................................................................................................................................................ 22

F - Oil return pipe ............................................................................................................................................................................. 22

G - Draining condensation water ...................................................................................................................................................... 22

H - Temperature safety tests ............................................................................................................................................................. 22

I - Refastening electric connections ................................................................................................................................................ 22

J - Decommissioning the compressor at the end of its useful life ................................................................................................... 22

K - Belt tensioning ............................................................................................................................................................................ 23

L - Belt removal ............................................................................................................................................................................... 24

Section 7 - Operating incidents .................................................................................................................................................................. 25

A - Main incidents ............................................................................................................................................................................ 25

01/2008

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Chicago Pneumatic Compressors

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