Table of Contents
Advertisement
Quick Links
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notification.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
INSTALLATION MANUAL
Fixed Discharge Upgrade Core
(Standard ESPS shown,
SensaPRO optional)
Series: OGP2022CO
2 HP, 3450 RPM, 60 Hz.
OGVH2022CO
2 HP, 3450 RPM, 60 Hz.
OGVF2022CO
2 HP, 3450 RPM, 60 Hz.
Fits into E-One 200;
2000 Series Basin,
Extreme D Series Basin
This product may be covered by one or more of the following patents
and other patent(s) pending: US Patent 7,357,341 & 7,578,657
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
Form No. 131783-Rev. M
Advertisement
Table of Contents
Related Manuals for Crane OGP2022CO Series
Summary of Contents for Crane OGP2022CO Series
- Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notification. A Crane Co. Company...
-
Page 2: Table Of Contents
START-UP REPORT .........................31 - 32 Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc © Crane Pumps & Systems, Inc. 2003, 2/2006, 9/06... -
Page 3: Safety First
Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems Inc. 1/2005, 8/05, 12/05, 1/06, 9/06 Alteration Rights Reserved... -
Page 4: User Guide
USER GUIDE The grinder pump Congratulations on generates sufficient your purchase of a Barnes UltraGRIND™ grinder pressure to pump this slurry from your home to pump system. With proper care and by following the wastewater plant. a few simple guidelines your grinder pump will give you many years of dependable service. -
Page 5: Specifications, Fixed Discharge Upgrade Core
PUMP SPECIFICATIONS: Fixed Discharge Upgrade Core DISCHARGE ....... 1¼” Vertical, Bolt-on Flange UPPER BEARING: LIQUID TEMPERATURE ..104°F (40°C) Continuous Design ..... Single Row, Angular Contact Ball MOTOR HOUSING ..... Cast Iron ASTM A-48, Class 30 Lubrication ..Oil VOLUTE ......Cast Iron ASTM A-48, Class 30 Load .... -
Page 6: Specifications, Ogp Series
PUMP SPECIFICATIONS: OGP inches (mm) (OGP Threaded Shown) MODEL VOLT NEMA FULL LOCKED CORD CODE CORD CORD WINDING START LOAD ROTOR SIZE TYPE O.D. LENGTH RESISTANCE CODE AMPS AMPS ± .02 (.5) Ft. (m) MAIN -- START in (mm) OGP2022CO 16.5 53.8 12/5... -
Page 7: Specifications, Ogv Series
PUMP SPECIFICATIONS: OGV inches (mm) (OGV Threaded Shown) MODEL VOLT PH/Hz NEMA FULL LOCKED CORD CODE CORD WINDING START LOAD ROTOR SIZE TYPE O.D. RESISTANCE CODE AMPS AMPS ± .02 (.5) MAIN -- START in (mm) OGVH2022CO 1 / 60 15.0 53.8 12/3... -
Page 8: Installation
Barnes representative or • Consult local officials for any applicable codes and Crane Pumps & Systems, Inc., Service Department in regulations. Piqua, Ohio, telephone (937) 778-8947 or in Brampton, • Make sure you have the necessary equipment and Ontario, Canada (905) 457-6223. -
Page 9: Electrical Connections
ELECTRICAL CONNECTIONS: Pump Cables - The cord assembly mounted to the pump must NOT be modified in any way except for shortening to a specific application. Any splice between the pump and the control panel must be made in accordance with the National Electric Code or the Canadian Electric Code and all applicable state, province and local electric codes. - Page 10 CABLE CONNECTIONS: Power/Control Cable- Insert female end of cable plug into housing bore aligning alignment mark with hole in terminal block see Figures 4 & 5. Tighten bolts on compression flange until flush with motor housing. Pump Power - Large Pin Level/Control - Small Pin Level control cord has molded fitting at both ends of the cord.
- Page 11 FIGURE 6 (Standard ESPS shown, SensaPRO optional) STEPS & TIPS: • Install power cord and level control cord to pump. Make sure alignment mark on cord aligns with alignment mark on terminal block. Use hardware provided to mount cord flange to pump. Note that one connection has small pins and one as large pins.
- Page 12 STEPS & TIPS: Keep pump cord and level control up out of the way. Apply lubricant to O-Ring on discharge pipe. Lower pump assembly into basin with lifting ropes, aligning discharge plumbing as shown. Be sure discharge piping assembly is fully engaged.
- Page 13 Optional Cicuit Breakers - Ordered Separately PART NO. DESCRIPTION 113291B 20 AMP, GE THQP Snap in Breaker 105476 20 AMP, DIN Rail Breaker STEPS & TIPS: • Disconnect all power supplied to panel prior to servicing. • Remove existing circuit breaker from control panel if rating is less than 20 AMPS. •...
- Page 14 FIGURE 9...
- Page 15 Wiring for units not supplied with Factory Installed EQD NOTE: EQD (2000 Series) shown, EQD (Extreme) wired in same manner. FIGURE 10...
- Page 16 Wiring for Optional Remote Alarm Light FIGURE 11...
-
Page 17: Level Control Info, Esps-150
INTRODUCTION Before placing switch into service, switch should be Thank you for purchasing your new Barnes brand level brought to operational temperature range. Excessive or control. The ESPS-150E level control switch has been de- direct heating or cooling should NOT be used. signed to provide years of reliable service when properly used with Barnes brand automatic pumps and packages. - Page 18 STATION WIRING SCHEMATIC SIMPLEX (AUTOMATIC SCHEMATIC ESPS-150E) PUMP POWER CIRCUIT 115/230V - 1PH MMP1 PUMP 1 MOTOR F1-3A RED/BLK BLK/WH PRP/WH MMP1 F2-3A WH/ORG FIGURE 13...
-
Page 19: Level Control Info, Sensapro
ELECTRICAL CORD CONNECTIONS safe temperature. In the event of an over-temperature, the source of this condition should be determined and SWITCH CORD - The cord assembly mounted to rectified immediately. the switch must NOT be modified in any way. Any modifications to the switch cord will void the warranty. -
Page 20: Exploded View, Fixed Discharge Upgrade Core
EXPLODED VIEW FIXED DISCHARGE UPGRADE CORE FIGURE 16... -
Page 21: Parts List
PARTS LIST FIXED DISCHARGE UPGRADE CORE ITEM PART NO. DESCRIPTION See BOM Pump, OGP2022CO, OGVF2022CO 118252 Check Valve, Main Flapper 121225 O-Ring, 4MMX55MMID 122891 Flapper Base 131040 Locking Tab, SS 131381 Fitting, Elbow, E-One, 1.25” 2-31051-224 O-Ring 1-140-1 Screw, HXHD, 5/16-18, 2.00”, 316 SS 131382 Screw, SKHD, 5/16-18, 1.25”... -
Page 22: Exploded View, Ogp Series
EXPLODED VIEW OGP SERIES FIGURE 17... -
Page 23: Parts List
PARTS KITS OGP SERIES Seal Repair Kit ...P/N: 116664 Item #’s: 6, 7, 13, 15, 20, 25, 33, 36, 38 Overhaul Kit ....P/N: 116665 116664 Item #’s: 9, 26, 27, 28, 29, 34 Cutter Kit ....P/N: 116666 Item #’s: 5, 6, 7, 9, 13, 15, 36 PARTS LIST ITEM PART NO. -
Page 24: Exploded View, Ogv Series
EXPLODED VIEW OGV SERIES FIGURE 18... -
Page 25: Parts List
PARTS KITS OGV SERIES Seal Repair Kit ...P/N: 108303 Item #’s 6,7,12,13,15,20,25,26,35,36,47 Overhaul Kit ....P/N: 127238 108303 & Item #’s 9, 18, 28, 29, 31A, 31B, 31C, 31D, 38 Cutter Kit - OGVF ..P/N: 108330 Item #’s 5, 6, 7, 9, 15, 23, 26 Cutter Kit - OGVH..P/N: 108330A Item #’s 5, 6, 7, 9, 15, 23, 26 PARTS LIST... -
Page 26: Discharge Assembly
DISCHARGE ASSEMBLIES for OGP Series ITEM QTY. PART No. DESCRIPTION 121225 O-ring, 4mm 122891 Valve Seat Flapper, Valox 118252 Gasket 124538 Lower Guide Bracket 027113 HXHD Screw, 5/16-18 x .875” 3 or 5 026322 Lock Washer 5/16 SS 118794 Valve Body 625-01558 O-Ring, -223, 1.609”... - Page 27 Notes...
- Page 28 Notes...
-
Page 29: Warrranty
Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material.
Need help?
Do you have a question about the OGP2022CO Series and is the answer not in the manual?
Questions and answers