Industrial Scientific GasBadge Pro Manual
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Industrial Scientific GasBadge Pro Manual

Personal single gas monitor
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Part Number:
Revision:
Release Date:
Personal Single Gas Monitor
17123100
1.2
July 27, 2006
Activation • Operation • Troubleshooting
For foreign language versions of
this manual, go to www.indsci.com.

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  • Page 1 Personal Single Gas Monitor Activation • Operation • Troubleshooting Part Number: 17123100 For foreign language versions of Revision: this manual, go to www.indsci.com. Release Date: July 27, 2006...

  • Page 2: Table Of Contents

    STEL Alarm Setpoint....................... 35 Set Calibration Gas Concentration................... 36 Set Clock ..........................38 Set Calendar Month/Day......................40 Set Security Code........................42 Set Data Log Interval ....................... 44 Primary Display Setting ......................45 Always On Option ........................47 Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 3: Warnings And Cautionary Statements

    Do not attempt to disassemble or dispose of in fire. For Europe Only: The GasBadge Pro has been certified to meet the following standards on a calibration interval of 30 days or less: 1) EN 45544-1 for CO performance over the range of 0-500 PPM and for H S performance over the range of 0-100 PPM;...
  • Page 4 Directive 72/23/EEC, to eliminate electrical risks and fulfill 1.2.7 of Annex II of Directive 94/9/EC. The GasBadge Pro is marked with the symbol “Exia,” which is used by the Canadian Standards Association to designate the instrument as INTRINSICALLY SAFE. Note that the intrinsic safety is not certified by CSA when this instrument is used in atmospheres containing oxygen concentrations above 21%.

  • Page 5: Hardware Overview

    17093659 Urethane Tubing After unpacking, if any listed item is missing, contact either your local distributor of Industrial Scientific products or call Industrial Scientific Corporation at 1-800-DETECTS (338-3287) in the United States and Canada, or 412-788-4353. Revision 1.2 (p/n: 17123100)

  • Page 6: Display Overview

     GasBadge Pro Personal Single Gas Monitor Display Overview LCD Display Panel Overview Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 7: Activation

    Zero Initiate screen (for toxic sensors) or Cal Initiate screen (for O sensors) is displayed. If no buttons are pressed, the GasBadge Pro proceeds to the Gas Monitoring screen after the countdown reaches zero. The confidence Checkmark indicator is active at this point, indicating that all internal checks have passed.

  • Page 8: Operating Quick Start Guides

    Days Since/Until Create Session Calibration (If Enabled) Pressing the "Up Button" Short Term Zero initiate Exposure (If Enabled) scrolls Limit through the (STEL) different Reading operating modes. Time Peak Weighted Reading Average (TWA) Reading Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...
  • Page 9 Cal Gas Setting Screen Initiate Print Screen Clock Setting Screen Low Alarm Setting Screen Calendar Setting Screen High Alarm Setting Screen Security Code Setting (Use the Up and Down Arrow buttons to scroll through the menus.) Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...
  • Page 10 Select Days Since/Until Calibrate Screen Always On Option Screen Calibrate Alarm Confidence On/Off Beep Option Screen Calibrate Setpoint Screen Alarm Latching Screen (Use the Up and Down Arrow buttons to scroll through the menus.) Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 11: General Operation

    • Concentration in PPM (for toxic sensors) • Concentration in Percent Volume (for oxygen sensors) • Gas Sensor Type Only (selectable for either sensor type). Gas Monitoring Screens NOTE: The Enter button activates the backlight and initiates IR print. Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...
  • Page 12 The instrument stores the number of over-range conditions that occur. This number is accessible through the ModBus interface. Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 13: Days Since Calibration

    Up Arrow (c) Zero Initiate screen (if Zero In Field is button press enabled), or (d) Peak Gas Reading screen (if Zero In Field is disabled). 30 second Go to Gas Monitoring screen. timeout Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 14: Days Until Calibration

    (for toxic sensor) or Cal Initiate (for O Up Arrow sensor). button press If Zero In Field is disabled, go to Peak Gas Reading screen. 30 second Go to Gas Monitoring screen. timeout Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 15: Zero Initiate (Toxic Sensors Only - For Oxygen Sensors, Skip To Calibration Section)

    (one alarm burst every 15 seconds) while in this condition. Zeroing Failed Screen From this screen, the user only has the option to repeat the zeroing process by pressing the Enter button. Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 16: Zero Passed

    Zero Initiate in Configuration Mode. Mode button press If Zero Process entered from Monitoring mode, then go to Gas Monitoring screen. Enter button press Go to Calibration Initiate screen. 5 second timeout Go to Calibration Initiate screen. Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 17: Calibration

    Calibration Gas detection instruments are potentially life-saving devices. Recognizing this fact, Industrial Scientific Corporation recommends that a functional (“bump”) test be performed on every instrument prior to each day’s use. A functional test is defined as a brief exposure of the monitor to a concentration of gas(es) in excess of the...
  • Page 18 Actions Available During Calibration Action Response (O or Toxic Sensor) Mode button press Aborts calibration. Calibration passes Go to Cal Passed. Calibration fails Go to Cal Failed. 5 minute timeout Go to Cal Failed. Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 19: Calibration Passed

    Zeroing state, to re- attempt the calibration process. While in this condition, the instrument is placed in periodic alarm (one alarm burst every 15 seconds) until a successful calibration is performed. Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 20: Peak Reading

    Pressing the Enter button on the Peak Gas Reading screen clears the peak value. On O instruments, the depletion peak is cleared to 20.9%. NOTE: The GasBadge Pro retains the maximum gas reading (for a toxic sensor) and the minimum gas reading (for an O sensor) for later viewing.

  • Page 21: Twa Gas Reading Screen

    TWA Screen and TWA Alarm Screen If there is a TWA alarm, the Alarm indicator is also active, and the LED, speaker, and vibrator all act as if a low gas alarm had occurred. Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 22: Stel Gas Reading Screen

    Actions Available from the STEL Screen Action Response Up Arrow button Go to Create Session screen. press 30 second timeout Go to Gas Monitoring screen. Gas alarm event (STEL, TWA, Go to Gas Monitoring screen. High or Low Alarm) Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 23: Create Session

    A period is created if any of the following conditions occurs: • the instrument power is toggled • the date or time has changed • the instrument is zeroed • the logging interval changes. Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 24: Event Log

    Event Log The GasBadge Pro stores alarm events in non-volatile memory. The last 15 gas alarm events are stored with continuous-loop logging. Alarms occur if the...

  • Page 25: Shutdown

    Enter to accept), the instrument powers off. If the user enters an incorrect password, the instrument transfers back to the Gas Monitor screen. If no value is entered, the screen will time out in 30 seconds. Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 26: Configuration Mode

    Menu” in which no editing occurs. Pressing the Enter button from a TCM starts the editing process. The function of the buttons is described at both levels. Tables for “editing menus” are tagged with EDM. NOTE: All timeouts are set to 30 seconds. Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 27: Security Code

    If done editing last digit, then go to Gas Monitoring Screen if Code entered is incorrect. Up Arrow Increment value on display. button press Down Arrow Decrement value on display. button press 30 second Go to Gas Monitoring screen. timeout Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 28: Calibration

    Up Arrow button Go to Low Alarm Setpoint screen. press Down Arrow Go to Days Since/Until Calibration (depends button press on value of View Next/Last Cal Date option). 30 second timeout Go to Gas Monitoring screen. Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 29: Low Alarm Setpoint

    Blink value. See the edit options table. Up Arrow button Go to High Alarm Setpoint screen. press Down Arrow Go to IR Print screen. button press 30 second timeout Go to Gas Monitoring screen. Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...
  • Page 30 Down Arrow Decrement value on display. button press Low-level and high-level alarms have a setpoint stored in the GasBadge Pro. The calibration gas concentration setpoint is also stored in the instrument. Default Setpoints for GasBadge Pro Sensors High STEL...

  • Page 31: High Alarm Setpoint

    1. Scrolling down below the minimum value rolls over to the maximum. Pressing the Mode button aborts the editing process and takes the user to the top-level configuration menu (TCM). Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 32: Twa Alarm Setpoint

    Blink value. See the edit options table. Up Arrow button Go to Set TWA Interval screen. press Down Arrow Go to High Alarm Setpoint screen. button press 30 second timeout Go to Gas Monitoring screen. Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 33: Set Twa Interval

    On entering this state, the primary character display shows the present TWA time-base value. To edit this value, press the Enter button. TWA Time-base Setup Screen Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...
  • Page 34 Cancel changes, stop blinking value, go to Mode button press TCM. Save changes, stop blinking value, go to Enter button press TCM. Up Arrow button Increment value on display. press Down Arrow Decrement value on display. button press Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 35: Stel Alarm Setpoint

    (which is sensor dependent), the display rolls over to the minimum value of 1. Scrolling down below the minimum rolls over to the maximum. Pressing the Mode button aborts the editing process and takes the user to the TCM. Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 36: Set Calibration Gas Concentration

    This screen allows the user to set the calibration gas concentration. On entering this state, the primary character display shows the present calibration gas value. To edit the calibration gas value, press the Enter button. Cal Gas Concentration PPM and %Vol Setup Screens Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...
  • Page 37 Cancel changes, stop blinking value, go to Mode button press TCM. Save changes, stop blinking value, go to Enter button press TCM. Up Arrow button Increment value on display. press Down Arrow Decrement value on display. button press Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 38: Set Clock

    (23), the display rolls over to the minimum value of 1. Scrolling down below the minimum rolls over to the maximum. Press the Enter button to accept the hours value and edit the minutes value. Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...
  • Page 39 Cancel changes, stop blinking value, go to Mode button press TCM. Save minutes, stop blinking minutes, and go Enter button press to TCM. Up Arrow button Increment value on display. press Down Arrow Decrement value on display. button press Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 40: Set Calendar Month/Day

    Upon reaching the maximum value (12), the display rolls over to the minimum value of 1. Scrolling down below the minimum rolls over to the maximum. Press the Enter button to accept the month value and edit the day value. Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...
  • Page 41 Save day, show month icon, display current Enter button press year, and go to edit year options table. Up Arrow button Increment value on display. press Down Arrow Decrement value on display. button press Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 42: Set Security Code

    On entering this state, the primary character display shows the present security code. The Up, Down, Check, and Lock indicators are active. To edit the security code, press the Enter button. Set Security Code Screen Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...
  • Page 43 Cancel changes, stop blinking value, go to Mode button press TCM. Enter button press Accept current value and go to TCM. Up Arrow button Increment value on display. press Down Arrow Decrement value on display. button press Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 44: Set Data Log Interval

    (300 seconds), the display rolls over to the minimum value of 2 (seconds). Scrolling down below this minimum value causes the display to roll over to the maximum. Pressing the Mode button aborts the editing process and takes the user to the TCM. Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 45: Primary Display Setting

    Monitor Gas Readings Only Setting Monitor Gas Type Only Setting On entering this state, the screen will show the current display setup along with the Check Mark icon. To edit the display type press the Enter button. Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...
  • Page 46 Cancel changes, stop blinking value, go to Mode button press TCM. Save changes, stop blinking value, and go to Enter button press TCM. Up Arrow button Change display type. press Down Arrow Change display type. button press Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 47: Always On Option

    (Default is “0” = Always On Option is OFF.) Up Arrow button Go to Set Confidence Indicator screen. press Down Arrow Go to Primary Display Setup screen. button press 30 second timeout Go to Gas Monitoring screen. Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 48: Set Confidence Indicator

    A value of “1” indicates that the confidence indicator “beep” is to be enabled. To edit this option, press the Enter button. NOTE: When the confidence indicator is enabled, the instrument beeps and flashes every 30 seconds to alert the user it is still operating. Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...
  • Page 49 Cancel changes, stop blinking value, go to Mode button press TCM. Save changes, stop blinking value, and go to Enter button press TCM. Up Arrow button Toggle option. press Down Arrow Toggle option. button press Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 50: Alarm Latch Setup

    Cancel changes, stop blinking value, go to Mode button press TCM. Save changes, stop blinking value, and go to Enter button press TCM. Up Arrow button Toggle option. press Down Arrow Toggle option. button press Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 51: Zero In Field Option

    “0” and “1.” Pressing the Mode button aborts the editing process and takes the user to the TCM. Pressing the Enter button saves the setting and displays the TCM. Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 52: Cal In Field Option

    Go to Cal Date View Option screen. press Down Arrow Go to Zero Lock Option screen. For O units, go button press to Alarm Latch screen. 30 second timeout Go to Gas Monitoring screen. Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 53: Cal Date View Option Screen

    “2” indicates that “the number of days until the next calibration is due” is Cal Date View Option Screen displayed. The default value for this option is “0.” Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...
  • Page 54 Cancel changes, stop blinking value, go to Mode button press TCM. Save changes, stop blinking value, and go to Enter button press TCM. Up Arrow button Toggle option. press Down Arrow Toggle option. button press Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 55: Calibration Past Due Alarm

    “0” and “1.” Pressing the Mode button aborts the editing process and takes the user to the TCM. Pressing the Enter button saves the setting and displays the TCM. Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 56: Calibration Due Setpoint

    Blink value. See the edit options table. Up Arrow button Go to Zero or Cal Initiate screen. press Down Arrow Go to Cal Due Alarm screen. button press 30 second timeout Go to Gas Monitoring screen. Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 57: The Ds2 Docking Station (Optional Accessory)

    The DS2 Docking Station (Optional Accessory) The DS2 Docking Station is available for the GasBadge Pro instrument. The DS2 provides the ultimate flexibility for managing your gas monitors, where ever they are used. The DS2 provides automatic calibrations, bump testing, record keeping and instrument diagnostics for your GasBadge Pro instrument.

  • Page 58: Troubleshooting And Maintenance

    4 hours prior to battery failure. This is indicated by a short burst of alarms every 15 seconds, accompanied by an empty blinking Battery icon on the Battery Life Remaining screen and the Gas Monitoring screen. Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 59: Sensor Missing Error

    Battery Failure Screen Sensor Missing Error The GasBadge Pro performs a self-test without initiation from the operator. The self test occurs at intervals of 2 seconds. The self test ensures the presence of the sensor and validates that the instrument is working properly.

  • Page 60: Replacing Parts

    Pro Personal Single Gas Monitor Replacing Parts The battery and of the GasBadge Pro may be replaced as a water/dust sensor barriers part of the routine maintenance schedule. These items are shown in the detailed components drawing below, with reference callouts 2 and 3, respectively. To...
  • Page 61  GasBadge Pro Personal Single Gas Monitor Detailed Components Drawing Showing Replacement Parts Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 62: Replacing The Sensor

    GasBadge Pro Personal Single Gas Monitor Replacing the Sensor To replace a GasBadge Pro sensor, follow the steps below. 1. Turn off the instrument. 2. Remove the four screws holding the case halves together. 3. Place the instrument face down on a flat surface.
  • Page 63  GasBadge Pro Personal Single Gas Monitor Sensor Replacement Components Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 64: Sensor Specifications

    The accuracies stated below are over the entire operating range of the sensor and defined over the range of calibration. Sensor Specifications for the GasBadge Pro % Accuracy Sensor Temp...

  • Page 65: Ordering Information - Accessories And Peripheral Equipment

     GasBadge Pro Personal Single Gas Monitor Ordering Information – Accessories and Peripheral Equipment Part Numbers for the GasBadge Pro and Related Components Part # Description  18100060-1 GasBadge Pro with carbon monoxide (CO) sensor  18100060-2 GasBadge Pro with hydrogen sulfide (H S) sensor ...

  • Page 66: General Specifications

    Data Logger One year at one-minute intervals Temperature –40º C to 60º C (-40º F to 140º F) Humidity 0% to 99% RH (non-condensing), typical Buttons Four (Mode, Enter, Up Arrow, and Down Arrow) Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

  • Page 67: Lifetime Warranty Policy

    Industrial Scientific literature accompanying the product. All other Industrial Scientific products are warranted to be free from defects in material and workmanship for a period of 18 months from the date of shipment, or 1 year from the date of first use, whichever occurs first, except where otherwise stated in writing in Industrial Scientific literature accompanying the product.

  • Page 68: Agency Certifications

     GasBadge Pro Personal Single Gas Monitor Buyer's risk; therefore, Industrial Scientific assumes no obligations or liability for the advice given or results obtained. Agency Certifications Directive/Code Approval / Specification Information Class I, Groups A, B, C, D; UL/cUL Class II, Groups E, F, G;...

  • Page 69: Index

    ......12, 58, 59, 60, 65, 67 flow rate ..........18 changing..........3 full instrument........17 failure ............ 58 gas ............65 indicator ..........6, 12 gas concentration setting....30, 36 life ..........12, 58, 66 lockout feature ........51 Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...
  • Page 70 Decrement value ... 27, 30, 32-34, 36, 37, 39, Gas Bottle indicator ......13, 14 41-43, 45, 57 gas concentration ........18 default setpoints ........30 gas cylinder ..........17 demand flow regulator ......65 depletion peak ........... 20 Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...
  • Page 71 ........15, 24, 28, 59 minimum gas reading........ 20 display during power down....25 missing sensor alarm......... 47 GasBadge Pro part number ......4 Missing Sensor Error screen ..... 59 graphical icons .......... 66 Mode button ....5, 7, 16, 18, 19, 25-38, 39, 40, 41, 42-47, 48, 49-52, 53, 54-56, 57 S performance.........
  • Page 72 44, 46, 47, 49, 50-52, 54-56 resolution..........24 Top Level Configuration Menu ....26 serial number......... 24 toxic sensors..7, 11, 15, 20, 37, 50, 51, 52 span reserve....... 17, 18, 19 troubleshooting ........1, 58 Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...
  • Page 73 ........12, 20, 58 Zeroing Failed screen........ 15 urethane tubing..........5 Zeroing In Process screen ..... 15, 16, 20 zeroing process.......... 15 vibrating alarm ........7, 66 repeating..........15 View Cal Date....... 12, 13, 14 Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...
  • Page 74 All trademarks and registered trademarks are the property of their respective owners. Although every effort is made to ensure accuracy, the specifications of this product and the content herein are subject to change without notice. © 2005-2006 Industrial Scientific. All rights reserved. Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...
  • Page 75  GasBadge Pro Personal Single Gas Monitor Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...
  • Page 76  GasBadge Pro Personal Single Gas Monitor Revision 1.2 (p/n: 17123100) INDUSTRIAL SCIENTIFIC...

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