Summary of Contents for Industrial Scientific iTrans 77023554
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IXED OINT INGLE OR ONITOR WITH NALOG UTPUTS Installation Operation Wiring Troubleshooting Part Number: 77023554 Version: Release Date: October 27, 2009...
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Fixed Point Single/Dual Gas Monitor is a trademark of Industrial Scientific Corporation. ModBus is a registered trademark of Schneider Automation Inc. ModBus protocol is a trademark of Schneider Automation Inc. All other trademarks and registered trademarks are the property of their respective owners.
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Sudden changes in atmospheric pressure may cause temporary fluctuations in the oxygen readings. Alarms relays are non-latching. When connecting 4-20 mA outputs to inductive loads, Industrial Scientific Corporation recommends using an isolation barrier in line with the 4-20 mA signal.
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That's why every one of our products is designed and manufactured with just one question in mind: “Would you bet your life on it?” (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
24 VDC (12-28 VDC) power supply and provides a 4-20 mA control signal for each sensor. 1.2. Specifications Specifications for the gas monitor are listed in Table 1-1. (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
-40º C ~ +75º C (-40º F ~ +167º F) Temperature Range -20º C ~ +50º C (-4º F ~ +122º F) for BBIR only Humidity 10% - 90% RH (non-condensing), typical Range Atmospheric pressure 10% Pressure (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
ISA S12.13 Part I-2000-Performance Requirements, Combustible Gas Detectors CSA Std C22.2 No.30-M1986-Explosion-Proof Enclosures for Use in Class I Hazardous Locations CSA Std C22.2 No.142-M1987-Process Control Equipment CSA Std C22.2 No. 152-M1984-Combustible Gas Detection Instruments (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
II 2G and II 3G. Notified body responsible for production quality assurance is SIRA, notified body No. 0518. 1.4. Special Instructions for Safe Use (EU) Cable connection: The cable entry device shall be of a certified flameproof type, suitable for the conditions of use and correctly installed. (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
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Unused openings: Unused openings shall be closed with suitable EEx d certified closing elements. (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
Details of a single-gas housing are shown in Figure 2-1. NOTE: Dimensions are in inches. Figure 2-1. Details of a Single-Gas Gas Monitor (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
(Div 2/Zone 2) 0.02 - 2.00 ppm in 0.01 ppm increments Chlorine Dioxide (Div 2/Zone 2) WARNING: When fitted with Zone 2 sensors, the main and remote enclosures are only suitable for installation in Zone 2 locations. (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
IP 66 or NEMA4X Class 2.3. Display gas monitor has a 4-digit, 7-segment LED display for each of 2 channels. A dual-gas sensor and sample display are shown in Figure 2-2. Figure 2-2. The Display (Dual-Gas Monitor Shown) (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
Figure 2-3. Figure 2-3. Locations of Input Keys and Reed Switches Programming the gas monitor in both intrusive and non-intrusive modes is explained in detail in Chapter 5: Operation. (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
The electronics module for a main unit is shown in Figure 2-4. The electronics module for a remote unit is shown in Figure 2-5. Wiring details are explained in Chapter 4: System Wiring. Figure 2-4. Electronics Module for (Main Unit) (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
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Hardware Overview iTrans Fixed Point Single/Dual Gas Monitor Figure 2-5. Electronics Board for Remote Sensor (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
If your application is best addressed using a column-mounted gas monitor, then use the four 8 mm mounting holes and two U-bolts to secure the to an appropriately located segment of a target pipe or conduit. Refer to Figure 3-2. (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
Installation iTrans Fixed Point Single/Dual Gas Monitor Figure 3-1. Mounting the Gas Monitor on a Wall Figure 3-2. Mounting the Gas Monitor on a Column Using U-Bolts (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
3. Unthread the windowed top from the housing. 4. Gently pull out the electronics module and place it safely to the side of the unit. 5. Thread control, signal, and power wires into the transmitter housing. (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
On-board relays should be used to drive a secondary, higher-power relay which is connected to the control device (e.g., strobe, siren, exhaust fan, etc.). Figure 4-1. High and Low Alarm Relay Connectors J6 and J5 (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
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Fixed Point Single/Dual Gas Monitor System Wiring (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
NOTE: When not using 4-20 mA outputs, use the supplied resistors to connect CH-1 and CH-2 to GND. If these resistors are not connected and the 4-20 mA outputs are not used, a “P” will appear on the display, indicating an open loop condition. (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
NOTE: When wiring remote sensors to the , “485 B” on J3 should be connected to “B-” in the remote sensor enclosure, and “485 A” on J3 should be connected to “A+” in the remote sensor enclosure. (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
NOTE: It is recommended that on-board relays should not be used to drive loads directly. On-board relays should be used to drive a secondary, higher-power relay which is connected to the control device (e.g., strobe, siren, exhaust fan, etc.). Figure 4-6. Wiring Diagram for a Single On-board Sensor (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
Fixed Point Single/Dual Gas Monitor System Wiring Figure 4-7. Wiring Diagram for a Remote Sensor (Stand Alone) (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
(displays a sensor fault), check the placement of this jumper. If the jumper is on terminals 1-2, move the jumper to terminals 2-3. For digital ModBus signal and power use a minimum of 4 conductor #18 AWG insulated and shielded cable. (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
Fixed Point Single/Dual Gas Monitor System Wiring Shielding from either the controller or remote sensors should be bonded to the enclosure screw located inside the Figure 4-9. Wiring Diagram for Dual On-board Sensors (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
Fixed Point Single/Dual Gas Monitor System Wiring Figure 4-11. Wiring One Remote Sensor and One On-Board Sensor (P/N: 77023554) 4-11 INDUSTRIAL SCIENTIFIC...
System Wiring iTrans Fixed Point Single/Dual Gas Monitor Figure 4-11. Wiring One Remote Sensor and One On-Board Sensor (Continued) 4-12 (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
1 is bit zero, and 8 is bit 8. ON represents a 1, and OFF represents zero. Refer to Appendix B for hex-to-decimal equivalents. Figure 4-14. Switch Bank for Setting ModBus Slave Address 4-14 (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
8-position DIP switch. The address can be set from 10 to 255 in a similar manner as setting the ModBus address on the except pin 8 on the sensor’s 8-position DIP switch is the least significant bit, and pin 1 is the most significant bit. (P/N: 77023554) 4-15 INDUSTRIAL SCIENTIFIC...
System Wiring iTrans Fixed Point Single/Dual Gas Monitor Figure 4-16. Location of Address DIP Switch on Sensor Electronics Module Figure 4-17. Setting the ModBus Address for a Stand-Alone Sensor 4-16 (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
Be careful not to pinch any of the wiring. After the module is in place, secure the windowed top back on the housing and power up the unit. (P/N: 77023554) 4-17 INDUSTRIAL SCIENTIFIC...
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System Wiring iTrans Fixed Point Single/Dual Gas Monitor 4-18 (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
NOTE: When not using 4-20 mA outputs, use the supplied resistors to connect CH-1 and CH-2 to GND. If these resistors are not connected and the 4-20 mA outputs are not used, a “P” will appear on the display, indicating an open loop condition. (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
Figure 5-3. Sample Low and High Alarm indicating 4-20 over-range will be Displays present. From the Normal Operating Mode, the can enter into the program mode in one of two ways. To enter the Program Mode without opening the enclosure, (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
Refer to the sections and subsections within this chapter for detailed information. When in the Programming Mode, either via the magnetic wand or keypad operation, the top line of the main display area shows a status bit and three data (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
When the 4-20 mA outputs are in this limited state, the first decimal place on each line of the display will be flashing. will stay in this state for 3 minutes. Figure 5-6. Programming Mode Display Showing Flashing Decimal Points (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
1 for 5 seconds then enter in the Zero Menu. Figure 5-7. Sample Display Entering Non-Intrusive Mode NOTE: If you want to operate channel 2, place the magnetic wand on CH2 first to enter the setup menu. (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
10-second countdown, the will return to the Normal Operating Mode. If you Figure 5-9. Sample Calibration initiate calibration, the status bit will Display start to flash and the will enter the zeroing process. (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
NOTE: Flow rate for calibration is 0.5 liter per minute (LPM) except for NH , Cl , NO , SO , and HCl which require 1.0 LPM. NOTE: Check and verify span setting before starting a calibration. (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
The last option available is viewing the sensor span reserve. The span reserve option is designated with an “r” in the status bit. The current span reserve is displayed on the top line of the LED display. (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
LED display. Use the arrow keys to scroll through the list of functions available. Figure 5-15. Sample Channel Selection Display NOTE: If you have a dual-sensor unit, use the arrow keys to select the desired channel. (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
4-20 mA analog signal, Figure 5-17. Sample High Alarm they can do so. Setpoint Display NOTE: Only the upper end range can be changed. The low end is always set for 4 mA. 5-10 (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
NOTE: There is no real time clock in the broadband infrared (BBIR) sensor. When looking at the clock settings, they will be displayed as zero. If you set the these values, they will not increment. Figure 5-19. Setting System Time (Minutes) (P/N: 77023554) 5-11 INDUSTRIAL SCIENTIFIC...
“” and “” keys. Figure 5-21. Setting System Date When the desired value is reached, press the “” key. If the value is not saved before the time-out, the will go back to the Programming Mode. 5-12 (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
LED display. To initiate zeroing, press the “” key during the 10-second countdown. If you do not initiate zeroing during the 10-second countdown, the will return to the Normal Operating Mode. (P/N: 77023554) 5-13 INDUSTRIAL SCIENTIFIC...
As the responds to the gas, the current reading will be displayed on the top line of the LED display. To abort calibration at any time, press the “Mode” key. 5-14 (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
Normal Operating Mode. If you initiate the change span option, the status bit will start to flash and the span value can now be Figure 5-28. Sample Span Gas changed. Concentration Display (P/N: 77023554) 5-15 INDUSTRIAL SCIENTIFIC...
Figure 5-30. Sample Span Reserve Display NOTE: There are a few other options that appear that do not have any function associated with them. These are reserved for future functionality. 5-16 (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
If you set the these values, they will not increment. Upon initial power up, the BBIR sensor does not store or transmit the default values for Low Alarm, High Alarm, and 4-20 mA range to the (P/N: 77023554) 5-17 INDUSTRIAL SCIENTIFIC...
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(0x0F) or Channel 2 operation (0xF0). This digital address cannot be changed in the field. If you have any questions concerning the functionality of the BBIR sensor and the , please contact Industrial Scientific Corporation at 1-800-DETECTS (412-338-3287) or info@indsci.com. ...
Otherwise, abnormal behavior of the entire serial bus can occur. 6.2. Sample Gas Reading via ModBus Network To get a gas reading for an individual sensor, you must read register 40102. This register holds the gas reading in ppm. (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
For a full list of ModBus commands and registers that are accessible on the , refer to the next section or, for the most up-to-date list, contact the Technical Support group of Industrial Scientific Corporation at 1-800-DETECTS. 6.3. Special Notes on Using Broadband Infrared (BBIR) Sensors...
The range is from $0000 to $FFFF and represents a signed decimal value range from -32768 to +32767. Examples: +5 ppm = register value of 00005 = $0005 -5 ppm = register value of 65531 = $FFFB (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
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Ammonia Hydrogen Chloride Oxygen Methane Lower Explosive Limit (Combustible Gases) Examples: $0107 = 1 decimal place for gas type HCN $0002 = 0 decimal places for gas type H $0206 = 2 decimal places for ClO (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
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Holds the last two digits of the year when the instrument was last in alarm. The first two digits are assumed to be “20”. High byte = $00, Low byte = $02 to $63 Examples: 2002 is represented by $02 2099 is represented by $63 (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
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Holds the value of the gas reading at which the low alarm display will activate. 40125 $0000 to $FFFF High Alarm Display Setting Holds the value of the gas reading at which the high alarm display will activate. (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
1 is bit zero, and 8 is bit 8. ON represents a 1, and OFF represents zero. Refer to Appendix B for hex-to-decimal equivalents. Figure 6-1. Switch Bank for Setting ModBus Slave Address (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
8-position DIP switch. The address can be set from 10 to 255 in a similar manner as setting the ModBus address on the except pin 8 on the sensor’s 8-position DIP switch is the least significant bit, and pin 1 is the most significant bit. (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
Fixed Point Single/Dual Gas Monitor ModBus Interface Figure 6-3. Location of Address DIP Switch on Sensor Electronics Module Figure 6-4. Setting the ModBus Address for a Stand-Alone Sensor (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
“public” jumper that can be used to jumper in a 120-Ohm terminating resistor. By default, this jumper is not in place. Industrial Scientific does not recommend changing the placement of any of the other jumpers on this board.
LEL sensors should be at least at quarterly intervals, while the Infrared sensor should be calibrated on an annual basis with functional tests every 6 months. Further, Industrial Scientific Corporation recommends prudent testing and/or calibration after a gas alarm. All calibration/service to the sensors should be recorded and accessible.
NOTE: The typical zero time for the BBIR sensor is 3 minutes. NOTE: The typical calibration time for the BBIR sensor is 3 minutes. NOTE: After a calibration, the span reserve for the BBIR sensor is not available to the end user. (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
Replace electronics module. failed Output does not change when gas Electronics module has Replace electronics module. concentration failed changes Replace sensor and Sensor has failed calibrate. Cannot calibrate SPAN Electronics module has Replace electronics module failed and calibrate. (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
Set span gas concentration Sensor Span Reserve Check the span reserve Date The latest alarm time-date Month The latest alarm time-month Date The latest calibration time-date The latest calibration time- Month month Year The latest calibration time-year (P/N: 77023554) INDUSTRIAL SCIENTIFIC...
The BBIR sensor is not supported on the DS2 Docking Station system. If you have any questions concerning the functionality of the BBIR sensor and the , please contact Industrial Scientific Corporation at 1-800-DETECTS (412-338-3287) or info@indsci.com. ...
ARRANTY 9.1. Warranty Industrial Scientific fixed system products are warranted to be free from defects in material and workmanship for a period of eighteen (18) months from the date of shipment, or one (1) year from the date of first use, whichever occurs first, except where otherwise stated in writing in Industrial Scientific literature accompanying the product.
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It is expressly agreed by the parties that any technical or other advice given by Industrial Scientific with respect to the use of the goods or services is given without charge and at buyer’s risk; therefore, Industrial Scientific assumes no obligation or liability for the advice given or results obtained.
Fixed Point Single/Dual Gas Monitor Appendix C Appendix RDERING ATRIX This appendix provides an ordering matrix for the gas monitor. (P/N: 77023554) INDUSTRIAL SCIENTIFIC...