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Pro-Meter® V2K
System Components
COMPONENTS REQUIRED FOR
INSTALL ATION
Preassembled Pro-meter V2K
System
Clear air tubing 0.25 inch (6.35 mm)
Cups for collecting material
during bleed procedure - approx.
3.0 oz. (85.05 g)
Discharge port hoses (size
dependent upon customer
application)
Dispense valve assembly
Fitting kit
TOOLS REQUIRED FOR INSTALL ATION
Ratcheting wrenches
Adjustable wrenches
Box cutter - to cut crate tie straps
Hammer - to open crate
Metric hex keys
Metric socket set
Pry bar - to open crate
OPTIONAL COMPONENTS
Cylinder position sensor
Dispense applicator
Dispense valve support fixture
Footswitch
Jumper switch kit
Gravity tanks
Gravity tank gasket kit
Linear speed control sensor
Low level sensors
Pressure transducers
Purge cord
Purge ok splitter
1
Quick Start Guide
P/N 7440272
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Related Manuals for Nordson Pro-Meter V2K
Summary of Contents for Nordson Pro-Meter V2K
- Page 1 TOOLS REQUIRED FOR INSTALL ATION COMPONENTS REQUIRED FOR INSTALL ATION Ratcheting wrenches Adjustable wrenches Preassembled Pro-meter V2K Box cutter - to cut crate tie straps System Hammer - to open crate Clear air tubing 0.25 inch (6.35 mm) ...
- Page 2 Pro-Meter V2K Safety WARNING: Safety glasses are to be worn at all times while installing, servicing, operating, or observing equipment. The sudden release of air or fluid can cause dam age to eyes. Allow only qualified personnel to perform the following task s. Follow the safety instructions in this document and all other related documentation.
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Page 3: System Setup
Operator interface is conducted via the HMI pendant. The HMI pendant consists of a touchscreen attached to the main body of the Pro-Meter V2K and has a 2 meter cord which plugs into the power supply. The HMI pendant also has an emergency stop button. Once pressed, it will immediately halt movement of the Pro-Meter V2K until the emergency stop button is manually pulled back out. - Page 4 5. Install the mixer to the dispense valve. To support initial startup and testing, each Pro−Meter V2K system is supplied with a Mixer Variety Kit. Refer to the Pro-Meter V2K Mixer Variety Kit Instruction Sheet (Nordson part number 7441857) for additional information. To support ongoing operations and to provide optimum dispense flexibility, a Mixer Startup Kit can be ordered.
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Page 5: System Login
10. Switch Pro−Meter V2K power switch located at the power supply to the ON position. System Login NOTE: Refer to the Pro-Meter V2K Screen Map in Appendix A for additional information. 1. Proceed to Main Menu Screen. 2. Select SETUP LOGIN pushbutton to proceed to Setup Login Screen. - Page 6 Pro-Meter V2K HMI Pendant Setup Gravity Feed and Cylinder Position Sensor Mode Enable 1. From the Main Menu Screen select the SETUP LOGIN pushbutton. 2. Proceed to the Level 2 Setup Screen and select OPTIONS SETUP. 3. Login and proceed to the Level 2 Setup Screen.
- Page 7 Pro-Meter V2K Linear Position Sensor 1. Ensure the system pressure regulator is set to 80-100 psi (5.5 - 6.9 bar). 2. Utilize a 1/8 inch or 3 mm hex key to adjust the air cylinder flow controls. WARNING: Prior to initiating any adjustments, completely close the air cylinder flow controls.
- Page 8 Pro-Meter V2K 5. With the stroke adjustment screw jam nut loosened, utilize a 6 mm wrench, or equivalent tool, to back up the stroke stop block until the air cylinder is allowed to fully return as the RETURN RODS pushbutton is depressed.
- Page 9 Pro-Meter V2K 8. From the Level 2 Setup Screen proceed to the Position Sensor Calibration Screen and establish the following values in the highlighted (yellow) data entry fields: Position Sensor Full Scale (mm) = 160.0 Zero Offset (mm) = 0.0 ...
- Page 10 Pro-Meter V2K Pressure Transducer Calibration 1. Obtain factory serial number from pressure transducer. NOTE: Pressure transducers are individually calibrated and serial numbered at the factory. The serial number is stamped on the pressure transducer. 2. Utilize system supplied calibration record as a basis to enter control panel calibration data.
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Page 11: Operating Modes
(moved away from the dispense tip). Operating Modes The Pro-Meter V2K has four operating modes, Auto Shot, Auto Flow, Manual Shot, and Manual Flow. Selection of these modes occurs via the Dispense 1 Screen. However, Auto Flow mode is only available when the Pro-Meter V2K is controlled by an outside robot (Interlock Mode). - Page 12 Option 2: The customer purchases a jumper kit (Nordson part number 7442948) and manually installs a jumper to pins 3 and 4 of the purge ok splitter (Nordson part number 7440843) which is connected to the P3 connector of the Pro-Meter V2K meter power supply. The jumper kit consists of an instruction sheet, jumper (wire), and cap (to protect the bridged connection).
- Page 13 Screen to setup the purge timer. When the PURGE TIMER pushbutton is turned OFF, the meter will not purge or fault. The Pro-Meter V2K will remain operational unless some other fault interferes with operation. When the PURGE TIMER is turned ON, the TIME LEFT TO PURGE will be displayed. While in Manual Mode, the system will fault once the FAULT LIMIT is reached.
- Page 14 Pro-Meter V2K SYSTEM LAYOUT DRAWING Item Part Description Number 7440516 HMI pendant Power cable Main air supply line (customer supplied) 7440843 Purge ok splitter (if supplied) 7440844 Machine interlock cordset (if supplied) 7440845 Footswitch (if supplied) OR 7442945 Hand trigger (if supplied)
- Page 15 Pro-Meter V2K Stroke Setup Stroke Length Setup 1. Determine how much material is needed per dispense cycle (cc). NOTE: For example, let’s assume 75cc per shot is needed. As one complete cycle dispenses 51.3cc, it will require more than one stoke to reach the desired shot size. In this case, proceed from the Main Menu Screen to the Setup Login Screen, and then to the Level 1 Setup Screen.
- Page 16 NOTE: It may be necessary to make further adjustments to fine tune the dispense volume. It is also possible to establish stroke length without removing the Pro-Meter V2K cover. Slotted marks appear on the top of the meter cover. Each hash mark represents 10% stroke. The photo below depicts 68% of full...
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Page 17: Bleed Procedure
Pro-Meter V2K 6. Be sure to tighten the stroke adjustment screw jam nut. 7. Add material to the gravity tanks. CAUTION: Ensure the manual ball valves located just below the gravity tanks are CLOSED. When the ball valves are CLOSED, the handles are horizontal. - Page 18 Pro-Meter V2K Flow And Volume Adjustment Lead/Lag Calibration NOTE: It may be necessary to adjust lead/lead calibration in instances where there is an extreme difference in viscosity regarding high and low volume materials. Adjustment of lead/lag calibration optimizes the m ix of material.
- Page 19 Pro-Meter V2K Low Level Sensor Calibration NOTE: Low level sensors are able to be equipped on Pro-Meter V2K systems with gravity tanks. CAUTION: Ensure dispense material added to the gravity tanks is at least 1 inch (25.4 mm) higher than the low level sensors.
- Page 20 APPENDIX A...
- Page 21 Issued 7/2018 Original copyright date 2017. Pro-Meter and the Nordson logo are registered trademarks of Nordson Corporation . www.nordson.com/nse +1.800.433.9319...