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Summary of Contents for Nordson 1082648A
- Page 1 RediCoat by Nordson ® Hopper and VBF Dolly Systems Customer Product Manual Part 1082648A Issued 10/07 This document is subject to change without notice. Nordson Corporation • Amherst, Ohio • USA...
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Page 2: Table Of Contents
VBF System Packing List ............................17 Parts Lists.................................18 Spray Gun Parts ..............................18 Control Unit Parts...............................19 Powder Pump Parts ............................20 Hopper Parts ..............................21 VBF Pickup Tube Parts............................22 VBF Vibrator Motor and Switch Kits ........................23 Air and Powder Tubing ............................23 PART 1082648A © 2007 Nordson Corporation... -
Page 3: Safety
Intended Use Use of Nordson equipment in ways other than those described in the documentation supplied with the equipment may result in injury to persons or damage to property. -
Page 4: Personal Safety
Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. • Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. PART 1082648A © 2007 Nordson Corporation... -
Page 5: Grounding
Disconnect and lock out electrical power. Close pneumatic shutoff valves and relieve pressures. • Identify the reason for the malfunction and correct it before restarting the equipment. Disposal Dispose of equipment and materials used in operation and servicing according to local codes. PART 1082648A © 2007 Nordson Corporation... -
Page 6: System Descriptions
Spray Gun Rinsing Air Control Unit Spray Gun Grounding Knob Gun Bracket Powder Pump Fluidizing Air Needle Valve Ventilation Hose Connector Pump Adapter and Pickup Tube Hopper Fluidizing Air Fitting Figure 1 - Hopper System Components PART 1082648A © 2007 Nordson Corporation... -
Page 7: Hopper System Specifications
Input air pressure: 8 bar Compressed air quality: water <1.3 g/m , oil <0.01 g/m Other Gun cable and powder hose: Spray gun weight: ≤555 g Hopper powder capacity: 16 kg Machine weight: 40 kg PART 1082648A © 2007 Nordson Corporation... -
Page 8: Vbf System Description
Spray Gun Grounding Knob Gun Bracket Powder Pump Fluidizing Air Needle Valve Pickup Tube Bracket Pickup Tube Pickup Tube Fluidizing Air Powder Box Fitting (customer supplied) Vibrator Table Figure 2 - VBF System Components PART 1082648A © 2007 Nordson Corporation... -
Page 9: Vbf System Specifications
24 Vdc Pneumatic Input air pressure: 8 bar Compressed air quality: water <1.3 g/m , oil <0.01g/m Other Gun cable and powder hose: Spray gun weight: ≤555 g Vibrator table load capacity: 25 Kg PART 1082648A © 2007 Nordson Corporation... -
Page 10: Control Unit Rear Panel Connections
(8 mm) Flow Rate Air Outlet (8 mm) Atomizing Air Outlet (8 mm) Rinsing Air Outlet (4 mm) Control Unit Ground Fuse (0.5 A) Power Cable Power Switch Figure 3 - Control Unit Rear Panel PART 1082648A © 2007 Nordson Corporation... -
Page 11: Operation Description
4. Connect blue 6 mm tubing to the needle valve outlet and the fitting on the pickup tube, or the fitting at the bottom of the hopper. PART 1082648A © 2007 Nordson Corporation... - Page 12 15. Point the spray gun into the spray booth and trigger the gun. Adjust the output voltage (kV) to 90. 16. Start coating workpieces and adjust the voltage and air pressure as needed to obtain the desired results. PART 1082648A © 2007 Nordson Corporation...
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Page 13: System Connection Diagrams
2. Blue 8-mm tubing w/ferrule end 3. Blue 6-mm tubing 4. Gun cable 5. Powder tubing 6. Controller ground cable (0.5m) 7. Blue 8 mm tubing 8. Pump ground cable with clamp (1.8m) Figure 5 - VBF System Diagram PART 1082648A © 2007 Nordson Corporation... -
Page 14: Vbf System Switch Box Wiring
NOTE: Shut off the air supply at a valve in the supply line to the system to avoid having to re-adjust the fluidizing air needle valve the next time you start up the system. PART 1082648A © 2007 Nordson Corporation... -
Page 15: Changing Powder
4. Inspect all parts and replace them if worn or damaged. NOTE: The conical nozzle electrode support is longer than the flat spray nozzle electrode support. Nozzle Electrode Support Long: conical Short: flat Deflector (Conical Nozzle) Nozzle Nut Figure 6 - Nozzle Cleaning PART 1082648A © 2007 Nordson Corporation... -
Page 16: Troubleshooting
Blow out hose with compressed air. Blockage in powder pump Disconnect powder hose and air tubing from pump. Remove venturi throat and blow out throat and pump. Blockage in pickup tube Remove pickup tube and clean. PART 1082648A © 2007 Nordson Corporation... -
Page 17: Hopper System Packing List
Ground cable with clamp Power cable, including vibrator switch box Spray gun cable Powder hose 8-mm air tubing 6-mm air tubing Powder pump Pickup tube Pickup tube bracket Vibrator table, including vibrator motor Casters Spray gun bracket PART 1082648A © 2007 Nordson Corporation... -
Page 18: Parts Lists
Note B: These parts included in 1082311 Kit, gun nozzles, flat jet, round jet, RDC. Note C: These parts included in 1082312 Kit, gun O-ring, 12 x 1 mm, RDC. Note D: Use only with flat jet nozzle. Note E: Use only with round jet nozzle. PART 1082648A © 2007 Nordson Corporation... - Page 19 RediCoat Dolly Systems PART 1082648A © 2007 Nordson Corporation...
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Page 20: Control Unit Parts
1081949 • Potentiometer, control unit, RDC 1081944 • Solenoid valve, 24 Vdc, RDC 1081947 • Fuse, 0.5 A, RDC NOTE A: Order correct transformer for your system. Refer to identification plate on rear panel. PART 1082648A © 2007 Nordson Corporation... -
Page 21: Powder Pump Parts
• O-ring, 20.5 mm x 2 mm, RDC - - - - - - - • O-ring, 15 mm x 2.5 mm, RDC Note A: These parts included in 1082313 Kit, pump, O-rings, hose connector, RDC. PART 1082648A © 2007 Nordson Corporation... -
Page 22: Hopper Parts
• Connector, pump, hopper, RDC 1081996 • Tube, ventilation, hopper, RDC 1081997 • Seal, foam, 5 mm x 10 mm, RDC 1081998 • Seal, foam, 6 mm x 6 mm, RDC 1081999 • Fluidizer, one-piece, hopper, RDC PART 1082648A © 2007 Nordson Corporation... - Page 23 Tube, pickup, fluidizing box feeder, RDC 1081885 Insert, fluidizing disc, box feeder, RDC - - - - - - Adapter, insert, fluidizing, RDC Note A: These parts are included in 1082316 Kit, O-ring and pickup tube, RDC PART 1082648A © 2007 Nordson Corporation...
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Page 24: Vbf Vibrator Motor And Switch Kits
1083563 Tubing, 8 x 6 mm, 1.2 m, w/ferrule end, blue Flow rate air 900648 Tubing, powder, 11 mm, 0.44 in. ID, blue Powder 900650 Tubing, powder, 12.7 mm, 0.5 in. ID, blue Ventilation PART 1082648A © 2007 Nordson Corporation... - Page 25 RediCoat Dolly Systems PART 1082648A © 2007 Nordson Corporation...
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