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For parts and technical support, call the Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative. This document is subject to change without notice. Check http://emanuals.nordson.com for the latest version. NORDSON CORPORATION • AMHERST, OHIO • USA...
........Contact Us Notice This is a Nordson Corporation publication which is protected by copyright. Nordson Corporation welcomes requests for information, comments, and Original copyright date 2016. No part of this document may be inquiries about its products.
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Change Record Change Record Revision Date Change 6/16 Released 8/19 New pump design 8/19 New frame style 9/19 Updated manual references in notes in Parts section. Part 1608271-04 E 2019 Nordson Corporation...
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Change Record Part 1608271-04 E 2019 Nordson Corporation...
Regulations and Approvals Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Nordson equipment will be voided if instructions for installation, operation, and service are not followed. Part 1608271-04...
If you suffer a fluid injection injury, seek medical care immediately. If possible, provide a copy of the SDS for the injected fluid to the health care provider. Part 1608271-04 E 2019 Nordson Corporation...
Do not smoke, weld, grind, or use open flames where flammable materials are being used or stored. Do not heat materials to temperatures above those recommended by the manufacturer. Make sure heat monitoring and limiting devices are working properly. Part 1608271-04 E 2019 Nordson Corporation...
Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. Halogenated Hydrocarbon Solvent Hazards Do not use halogenated hydrocarbon solvents in a pressurized system that contains aluminum components.
See Figure 1 for the location of the safety label. See Table 1 for the text of the safety label. The safety label is provided to help operate and maintain the equipment safely. Figure 1 Safety Labels Part 1608271-04 E 2019 Nordson Corporation...
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Avoid servicing this equipment from the rear. If service from the rear is unavoidable, lock out all electric and pneumatic power sources. WARNING: Lock out all electrical and pneumatic power sources. DO NOT place hands or body between the platen/drum and crossbar. Part 1608271-04 E 2019 Nordson Corporation...
Title Manual Part Number Rhino SD2/XD2 Pump 1073520 Rhino VE Frames 1607593 Rhino VE Follower Plate Modules 1608275 Rhino VE Standard Bulk Unloader 1608274 Operator’s Card Rhino VE CE Bulk Unloader Operator’s 1614778 Card Part 1608271-04 E 2019 Nordson Corporation...
5-gallon: 293 lb (133 kg) 55-gallon: 735 lb (333 kg) NOTE: These weights are for the base model of the Rhino VE unloader. Additional options may impact the weight. Lifting instructions 55-gallon: Secure a strap around the yoke and the top cross bar so that cannot move in relation to each other.
See Figure 3 and Table 5 for a description of the major components. Figure 4 only shows components that are specific to CE unloaders. PAIL DRUM UNLOADER 55-GALLON DRUM UNLOADER (AUTO CHANGEOVER SHOWN) Figure 2 Typical Drum Unloaders Part 1608271-04 E 2019 Nordson Corporation...
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Rhino VE Bulk Unloaders, 125-mm Frame ELEVATOR CONTROL VALVE POSITIONS NEUTRAL DOWN Figure 3 Typical Drum Unloader Components Part 1608271-04 E 2019 Nordson Corporation...
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Flared Solvent Cup: The flared solvent cup prevents pinch-points during unloader operation: Air motor piston rod Hydraulic section plunger Solvent cup Drum In Position Switch: This switch activates when a drum is positioned onto the frame. Continued... Part 1608271-04 E 2019 Nordson Corporation...
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Purge: This push button cycles the inactive pump during drum changes for material purging on automatic changeover units. RAM REGULATOR RAM UP RAM DOWN RAM DOWN PURGE BLOW-OFF NOT USED ON AUTOMATIC SHUTDOWN UNITS Figure 4 Typical CE Drum Unloader Components Part 1608271-04 E 2019 Nordson Corporation...
NOTE: System pressure requirements may need to be limited due to component pressure ratings or other system requirements. A different pressure relief valve of the desired pressure range can be selected to prevent the system from being over pressurized. Part 1608271-04 E 2019 Nordson Corporation...
The blow-off assembly connects to the blow-off port. Pressing and holding the push button on the blow-off valve forces air under the follower plate. The air pressure forces the container off of the follower plate. Part 1608271-04 E 2019 Nordson Corporation...
VE Bulk Unloaders, 125-mm Frame Installation Read and understand this entire section before performing any installation procedures. Contact a local Nordson representative with questions regarding the installation of this equipment. WARNING: Allow only qualified personnel to perform the following tasks.
Examine all surfaces for evidence of dents, scratches, corrosion, and other physical damage. Report any damage to a Nordson representative. 2. Position the unloader at a location that allows access to the controls and follower plate area. 3. Set the elevator regulator (2) and air motor regulator (4) to 0 psi/bar.
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VE Bulk Unloaders, 125-mm Frame AUTO SHUTDOWN 3/4 NPT AUTO CHANGEOVER 3/4 NPT 3/4 NPT CE PNEUMATIC CONTROLS Air motor valve shown in the Open position Figure 5 Installation (55-gallon unloader shown. Pail unloader i s similar.) Part 1608271-04 E 2019 Nordson Corporation...
(4) and the hydraulic section (3) to install the follower module. 2. Insert two support blocks (1) onto each air cylinder (2) to prevent the air cylinders from drifting downward. Part 1608271-04 E 2019 Nordson Corporation...
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Rhino VE Bulk Unloaders, 125-mm Frame Support blocks used but not shown on 30/55-gallon frame PAIL UNLOADER 30/55-GALLON UNLOADER Figure 6 Blocking the Air Cylinders Part 1608271-04 E 2019 Nordson Corporation...
) in the sequence shown. GASKET USED ON 8.1 CUBIC INCH HYDRAULIC SECTIONS. DO NOT LUBRICATE. O-RING USED ON 5.8 CUBIC INCH HYDRAULIC SECTIONS. PAIL FOLLOWER MODULE TORQUE SEQUENCE 30/55-GALLON FOLLOWER MODULE Figure 7 Installing the Follower Module Part 1608271-04 E 2019 Nordson Corporation...
CE Unloader Operation section for CE unloaders. Read and understand this section before performing any operation procedures. Contact a local Nordson representative with questions regarding the operation of this equipment. WARNING: Allow only qualified personnel to perform the following tasks.
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18. Open the air motor ball valve (1) and adjust the air motor regulator (2) to increase pressure until the pump begins to operate. Operate the pump until the applicator dispenses material that flows smoothly, continuously, and without air bubbles. Part 1608271-04 E 2019 Nordson Corporation...
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Rhino VE Bulk Unloaders, 125-mm Frame ELEVATOR CONTROL VALVE POSITIONS NEUTRAL DOWN Figure 8 Typical First-Time Startup for Standard Unloaders (55-Gallon Drum Unloader Shown) Part 1608271-04 E 2019 Nordson Corporation...
Typical Operating Procedures NOTE: Unloader operation is application-specific. Procedures for your unloader may be different. If necessary, contact a local Nordson representative for operation procedures specific to your unloader. WARNING: When operating the ram controls, it is important to remember that Neutral is not a locked and secured position.
Standard Unloader Operation section for standard unloaders. Read and understand this section before performing any operation procedures. Contact a local Nordson representative with questions regarding the operation of this equipment. WARNING: Allow only qualified personnel to perform the following tasks.
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Use a rag to remove excess material around the bleeder stem/blow-off port. 13. Press and hold in the Ram Up push buttons at the same time to start automatic ram movement. 14. Open the air motor ball valve (1). Part 1608271-04 E 2019 Nordson Corporation...
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Press the Ram Down push buttons at the same time to restart the pump. b. Operate the pump until the applicator dispenses material that flows smoothly, continuously, and without air bubbles. c. Press the Ram Up push button to stop the pump. Part 1608271-04 E 2019 Nordson Corporation...
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VE Bulk Unloaders, 125-mm Frame SHOWN IN THE OPEN POSITION RAM REGULATOR RAM UP RAM DOWN RAM DOWN PURGE BLOW-OFF NOT USED ON AUTOMATIC SHUTDOWN UNITS Figure 9 Typical First-Time Startup for CE Unloaders (55-Gallon Drum Unloader Shown) Part 1608271-04 E 2019 Nordson Corporation...
Typical Operating Procedures NOTE: Unloader operation is application-specific. Procedures for your unloader may be different. If necessary, contact a local Nordson representative for operation procedures specific to your unloader. WARNING: When operating the ram controls, it is important to remember that Neutral is not a locked and secured position.
VE Follower Plate Module manual for replacement procedures. Regulator Settings Check the air motor regulator and elevator regulator settings and adjust if necessary. − − − − − − Pump Refer to the Rhino SD2/XD2 Pumps manual for maintenance procedures. Part 1608271-04 E 2019 Nordson Corporation...
Follow the safety instructions in this document and all other related documentation. These troubleshooting procedures cover only the most common problems. If the problem cannot be solved with the information given here, contact a local Nordson representative for help. Problem Possible Cause Corrective Action...
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Elevator air cylinder seals worn or If the problem was not solved using damaged; piston is binding in the the above procedure, rebuild the air cylinder. cylinders. Refer to the Rhino VE Frames manual for rebuild procedures. Continued... Part 1608271-04...
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Clean or replace the hose if necessary. 4. If steps 1, 2, and 3 do not solve the problem, remove and rebuild the pump. Refer to the pump manuals for the procedures. Part 1608271-04 E 2019 Nordson Corporation...
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Rhino VE Bulk Unloaders, 125-mm Frame This page intentionally left blank. Part 1608271-04 E 2019 Nordson Corporation...
A dash (—) is used when the part number applies to all parts in the illustration. The number in the Part column is the Nordson Corporation part number. A series of dashes in this column (−−−−−−) means the part cannot be ordered separately.
Rhino VE Bulk Unloaders, 125-mm Frame Standard Pail Auto Changeover Bulk Unloaders See Figure 10 and the following parts list. PART OF 12 TYPICAL Figure 10 Standard Pail Auto Changeover Bulk Unloader Parts Part 1608271-04 E 2019 Nordson Corporation...
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B: Refer to manual 1077149, RhinoSD2/XD2 NAP Frames, to order parts. C: Refer to the Pneumatic Control Modules section to order parts. D: Not included with assembly. Refer to manual 1079490, Rhino VE Follower Modules, to order parts. Part 1608271-04...
Rhino VE Bulk Unloaders, 125-mm Frame CE Pail Auto Changeover Bulk Unloaders See Figure 11 and the following parts list. TYPICAL Figure 11 CE Pail Auto Changeover Bulk Unloader Parts Part 1608271-04 E 2019 Nordson Corporation...
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C: Refer to instruction sheet 1614760, Rhino VE Level Detect Modules, to order parts. D: Refer to the Pneumatic Control Modules section to order parts. E: Not included with assembly. Refer to manual 1079490, Rhino VE Follower Modules, to order parts. Part 1608271-04...
Rhino VE Bulk Unloaders, 125-mm Frame Standard Pail Auto Shutdown Bulk Unloaders See Figure 12 and the following parts list. TYPICAL Figure 12 Standard Pail Auto Shutdown Bulk Unloader Parts Part 1608271-04 E 2019 Nordson Corporation...
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B: Refer to manual 1077149, RhinoSD2/XD2 NAP Frames, to order parts. C: Refer to the Pneumatic Control Modules section to order parts. D: Not included with assembly. Refer to manual 1079490, Rhino VE Follower Modules, to order parts. Part 1608271-04...
Rhino VE Bulk Unloaders, 125-mm Frame CE Pail Auto Shutdown Bulk Unloaders See Figure 13 and the following parts list. TYPICAL Figure 13 CE Pail Auto Shutdown Bulk Unloaders Part 1608271-04 E 2019 Nordson Corporation...
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C: Refer to instruction sheet 1614760, Rhino VE Level Detect Modules, to order parts. D: Refer to the Control Modules section to order parts. E: Not included with assembly. Refer to manual 1079490, Rhino VE Follower Modules, to order parts. Part 1608271-04...
Rhino VE Bulk Unloaders, 125-mm Frame Standard 30-Gallon Auto Changeover Bulk Unloaders See Figure 14 and the following parts list. Figure 14 Standard 30-Gallon Auto Changeover Bulk Unloader Parts Part 1608271-04 E 2019 Nordson Corporation...
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B: Refer to manual 1607593, RhinoSD/XD 125- or 160-mm Frames, to order parts. C: Refer to the Control Modules section to order parts. D: The follower module is not included with bulk unloaders. Refer to manual 1079490, Rhino VE Follower Modules, to order parts.
Rhino VE Bulk Unloaders, 125-mm Frame CE 30-Gallon Auto Changeover Bulk Unloaders See Figure 15 and the following parts list. DETAIL VIEW Figure 15 CE 30-Gallon Auto Changeover Bulk Unloader Parts Part 1608271-04 E 2019 Nordson Corporation...
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C: Refer to instruction sheet 1614760, Rhino VE Level Detect Modules, to order parts. D: Refer to the Control Modules section to order parts. E: The follower module is not included with bulk unloaders. Refer to manual 1608725, Rhino VE Follower Modules, to order parts.
Rhino VE Bulk Unloaders, 125-mm Frame Standard 30-Gallon Auto Shutdown Bulk Unloaders See Figure 16 and the following parts list. Figure 16 Standard 30-Gallon Auto Shutdown Bulk Unloader Parts Part 1608271-04 E 2019 Nordson Corporation...
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B: Refer to manual 1607593, RhinoSD/XD 125- or 160-mm Frames, to order parts. C: Refer to the Control Modules section to order parts. D: The follower module is not included with bulk unloaders. Refer to manual 1079490, Rhino VE Follower Modules, to order parts.
Rhino VE Bulk Unloaders, 125-mm Frame CE 30-Gallon Auto Shutdown Bulk Unloaders See Figure 17 and the following parts list. Figure 17 CE 30-Gallon Auto Shutdown Bulk Unloader Parts Part 1608271-04 E 2019 Nordson Corporation...
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C: Refer to instruction sheet 1614760, Rhino VE Level Detect Modules, to order parts. D: Refer to the Control Modules section to order parts. E: The follower module is not included with bulk unloaders. Refer to manual 1608725, Rhino VE Follower Modules, to order parts.
Rhino VE Bulk Unloaders, 125-mm Frame Standard 55-Gallon Auto Changeover Bulk Unloaders See Figure 18 and the following parts list. Figure 18 Standard 55_gallon Auto Changeover Bulk Unloader Parts Part 1608271-04 E 2019 Nordson Corporation...
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B: Refer to manual 1607593, RhinoSD/XD 125- or 160-mm Frames, to order parts. C: Refer to the Pneumatic Control Modules section to order parts. D: Not included with assembly. Refer to manual 1079490, Rhino VE Follower Modules, to order parts. Part 1608271-04...
Rhino VE Bulk Unloaders, 125-mm Frame CE 55-Gallon Auto Changeover Bulk Unloaders See Figure 19 and the following parts list. DETAIL VIEW Figure 19 CE 55-Gallon Auto Changeover Bulk Unloader Parts Part 1608271-04 E 2019 Nordson Corporation...
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C: Refer to instruction sheet 1614760, Rhino VE Level Detect Modules, to order parts. D: Refer to the Control Modules section to order parts. E: The follower module is not included with bulk unloaders. Refer to manual 1608725, Rhino VE Follower Modules, to order parts.
Rhino VE Bulk Unloaders, 125-mm Frame Standard 55-Gallon Auto Shutdown Bulk Unloaders See Figure 20 and the following parts list. Figure 20 Standard 55-Gallon Auto Shutdown Bulk Unloader Parts Part 1608271-04 E 2019 Nordson Corporation...
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B: Refer to manual 1607593, RhinoSD/XD 125- or 160-mm Frames, to order parts. C: Refer to the Pneumatic Control Modules section to order parts. D: The follower module is not included with bulk unloaders. Refer to manual 1079490, Rhino VE Follower Modules, to order parts.
Rhino VE Bulk Unloaders, 125-mm Frame CE 55-Gallon Auto Shutdown Bulk Unloaders See Figure 21 and the following parts list. DETAIL VIEW Figure 21 CE 55-Gallon Auto Shutdown Bulk Unloader Parts Part 1608271-04 E 2019 Nordson Corporation...
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C: Refer to instruction sheet 1614760, Rhino VE Level Detect Modules, to order parts. D: Refer to the Control Modules section to order parts. E: The follower module is not included with bulk unloaders. Refer to manual 1608725, Rhino VE Follower Modules, to order parts.
Rhino VE Bulk Unloaders, 125-mm Frame Pneumatic Control Modes The following control modules are available. Standard Automatic Shutdown See Figure 22 and the following parts list. Figure 22 Standard Automatic Shutdown Parts Part 1608271-04 E 2019 Nordson Corporation...
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S Washer, lock, #6,14451-CA 973103 S Nipple, steel, schedule 40, 3/4, 1.37 1077190 S Valve, remote air, 3/2, NO, 3/4 NPT 124851 S Muffler, 3/4 NPT, 40-micron 1061116 S Plug, pipe, socket, 3/4 NPT AR: As Required Part 1608271-04 E 2019 Nordson Corporation...
Rhino VE Bulk Unloaders, 125-mm Frame CE Automatic Shutdown See Figures 23, 24, and the following parts list. PART OF 47 PART OF 47 Figure 23 CE Automatic Shutdown Parts Part 1608271-04 E 2019 Nordson Corporation...
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Rhino VE Bulk Unloaders, 125-mm Frame 11 28 27 Figure 24 CE Automatic Shutdown Parts Part 1608271-04 E 2019 Nordson Corporation...
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Quantity Note — 1097232 Module, controls, pneumatic, ASD, VE, CE 1600108 S Enclosure, Rhino VE, CE 1057512 S Regulator, 1/8, 1/4 NPT, 7-125 psi 1073357 S Gauge, air, 0-100 psi, 1.5 in. dial, 1/8 MNPT 1073419 S Ell, pipe, hydraulic, 90, 3/4...
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S Not used on this configuration — 1105189 S Gauge, air, 0.4 mpa, square embedded 973615 S Tee, branch, 1/4 tube x 1/8 NPT 971177 S Connector, male, 3/8 tube, 1/4 NPT AR: As Required NOTE A: Not shown Part 1608271-04 E 2019 Nordson Corporation...
Rhino VE Bulk Unloaders, 125-mm Frame Standard Automatic Changeover See Figure 25 and the following parts list. Figure 25 Standard Automatic Changeover Parts Part 1608271-04 E 2019 Nordson Corporation...
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S Connector, plug, T, 4 mm 1094495 S Elbow, male, 5/32 tube x 1/8 NPT 1061116 S Plug, pipe, socket head, 3/4 NPT 1076291 S Muffler, flow-control, 1/4 NPT, 250 PSI AR: As Required Part 1608271-04 E 2019 Nordson Corporation...
Rhino VE Bulk Unloaders, 125-mm Frame CE Automatic Changeover See Figures 26, 27, and the following parts list. PART OF 47 PART OF 47 Figure 26 CE Automatic Changeover Parts Part 1608271-04 E 2019 Nordson Corporation...
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Rhino VE Bulk Unloaders, 125-mm Frame 11 28 27 Figure 27 CE Automatic Changeover Parts Part 1608271-04 E 2019 Nordson Corporation...
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Quantity Note — 1097233 Module, controls, pneumatic, ACO, CE, VE 1600108 S Enclosure, Rhino VE, CE 1057512 S Regulator, 1/8, 1/4 NPT, 7-125 psi 1073357 S Gauge, air, 0-100 psi, 1.5 in. dial, 1/8 MNPT 1073419 S Ell, pipe, hydraulic, 90, 3/4...
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S Not used on this configuration 1105189 S Gauge, air, 0.4 mpa, square embedded 973615 S Tee, branch, 1/4 tube x 1/8 NPT 971177 S Connector, male, 3/8 tube, 1/4 NPT AR: As Required NOTE A: Not shown Part 1608271-04 E 2019 Nordson Corporation...
Rhino VE Bulk Unloaders, 125-mm Frame Schematics Drawing Description 1072953 Automatic Shutdown 1097199 Automatic Changeover 10012290 Automatic Crossover 1072955 Automatic Shutdown and Changeover CE/VE Part 1608271-04 E 2019 Nordson Corporation...
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AIR MOTOR BASIC UNIT WITH AUTO SHUTDOWN PILOT AIR SUPPLY NON REGULATED PILOT VALVE SUPPLY " AIR LINE AIR MOTOR SUPPLY " AIR LINE REGULATED AIR SUPPLY OPTIONAL RELEIF VALVE BULK UNLOADER FRAME AIR SUPPLY IN FOLLOWER TO FOLLOWER PLATE DESCRIPTION REF DWG,PNEU CONTROLS,ASD,SD2,VE MATERIAL NO.
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BRACKET OMMITTED FOR CLARITY 2X 38 2X 37 2X 39 3X 29 15 4X 2X 31 2X 32 16 26 NOTES: 1. APPLY PIPE ADHESIVE (ITEM 25) TO 19 25 MALE THREADS OF NPT FITTINGS IF REQUIRED. APPLY LOCTITE (ITEM 26) TO THE SET SCREW THREADS OF THE PUSH BUTTOM ( ITEM 16).
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PILOT VALVE SUPPLY PILOT VALVE SUPPLY 1/4" AIR LINE 1/4 " AIRLINE AIR MOTOR SUPPLY AIR MOTOR SUPPLY 3/4" AIR LINE 3/4 " AIRLINE OPTIONAL 5/32 OPTIONAL RELEIF VALVE RELEIF VALVE 5/32 OPTIONAL OPTIONAL 5/32 5/32 5/32 5/32 BULK UNLOADER FRAME BULK UNLOADER FRAME 5/32 5/32...
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Certificates: DNV ISO9001 Date: 20 May 2016 Vance Wilson Product Development Engineering Manager Powder and Automotive Nordson Authorized Representative in the EU Person authorized to compile the relevant technical documentation. Contact: Operations Manager Industrial Coating Systems Nordson Deutschland GmbH Heinrich-Hertz-StraBe 42-44...