Pit Boss RANCHER XL PB1000R1 Assembly And Operation Instructions Manual

Pit Boss RANCHER XL PB1000R1 Assembly And Operation Instructions Manual

Wood pellet grill & smoker

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MODEL : PB1000R1
PART : 72750
RANCHER
XL
WOOD PELLET
GRILL & SMOKER
IMPORTANT, READ CAREFULLY, RETAIN
FOR FUTURE REFERENCE. MANUAL MUST
BE READ BEFORE OPERATING!
FOR OUTDOOR USE ONLY.
NOT FOR COMMERCIAL USE.
ASSEMBLY AND OPERATION INSTRUCTIONS
WARNING: Please read the entire manual before installation and use of this electric, pellet fuel burning
appliance. Failure to follow these instructions could result in property damage, bodily injury or even death.
Contact local building or fire officials about restrictions and installation inspection requirements in your area.

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Summary of Contents for Pit Boss RANCHER XL PB1000R1

  • Page 1 MODEL : PB1000R1 PART : 72750 RANCHER WOOD PELLET GRILL & SMOKER IMPORTANT, READ CAREFULLY, RETAIN FOR FUTURE REFERENCE. MANUAL MUST BE READ BEFORE OPERATING! FOR OUTDOOR USE ONLY. NOT FOR COMMERCIAL USE. ASSEMBLY AND OPERATION INSTRUCTIONS WARNING: Please read the entire manual before installation and use of this electric, pellet fuel burning appliance.
  • Page 2: Safety Information

    SAFETY INFORMATION MAJOR CAUSES OF APPLIANCE FIRES ARE A RESULT OF POOR MAINTENANCE AND A FAILURE TO MAINTAIN REQUIRED CLEARANCE TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS PRODUCT BE USED ONLY IN ACCORDANCE TO THE FOLLOWING INSTRUCTIONS. Please read and understand this entire manual before attempting to assemble, operate or install the product.
  • Page 3 ULC/ORD C272 and CANADIAN CSA C22.2 #3 "for electrical features of fuel burning equipment. " Pit Boss Grills pellet cooking appliances have been independently tested and listed by INTERTEK (an accredited testing laboratory) to ETL, UL, ULC and CSA standards.
  • Page 4 COPYRIGHT NOTICE Copyright 2018. All right reserved. No part of this manual may be copied, transmitted, transcribed, stored in a retrieval system, in any form or by any means without expressed written permission of, Dansons Inc. 3411 North 5th Avenue, Suite 500, Phoenix, AZ, USA 85013 sales@pitboss-grills.com | service@pitboss-grills.com www.pitboss-grills.com Toll-Free: 1-877-303-3134, Fax: 1-877-303-3135...
  • Page 5: Table Of Contents

    TABLE OF CONTENTS Safety Information ............2 Care & Maintenance ............16 Parts & Specs ..............6 Using Wood Pellet Fuel ..........18 Assembly Preparation ............7 Cooking Guidelines ............18 Assembly Instructions Tips & Techniques ............20 Mounting The Legs To The Main Barrel ........7 Troubleshooting ..............21 Installing The Bottom Shelf ............8 Securing The Lid Stopper ............8...
  • Page 6: Parts & Specs

    PARTS & SPECS Part# Description Porcelain-Coated Steel Upper Cooking Rack Porcelain-Coated Cast-Iron Cooking Grids (x3) Lid Stopper Flame Broiler Slider Flame Broiler Main Plate Thermometer Kit Main Barrel / Hopper Assembly Lid Handle Bezel (x2) Lid Handle Stationary Leg (x2) Leg with Wheel (x2) Grease Bucket Side Shelf...
  • Page 7: Assembly Preparation

    If any part is missing or damaged, do not attempt to assemble. Shipping damage is not covered under warranty. Contact your dealer or Pit Boss Customer Service for parts. IMPORTANT: To ease installation, using two people is helpful (but not necessary) when assembling this unit.
  • Page 8: Installing The Bottom Shelf

    2. INSTALLING THE BOTTOM SHELF Parts Required: Bottom Shelf (#16) Screw (#A) Locking Washer (#C) Washer (#B) Installation: • From underneath, secure the bottom shelf to all each leg using a screw, locking washer, and washer. Ensure the flat surface of the shelf is facing up.
  • Page 9: Assembling The Side Shelf

    6. ASSEMBLING THE SIDE SHELF Parts Required: Side Shelf (#12) Tool Hook (#14) Side Shelf Handle (#13) Bottle Opener (#18) Installation: • Turn the side shelf upside down. On the edge of the side shelf with four holes, install the tool hooks into each hole along the edge. Tool hooks will secure to the self-clinching nut that is pre-mounted on the inside.
  • Page 10: Installing The Cooking Components

    9. INSTALLING THE COOKING COMPONENTS Parts Required: Cooking Grids (#2) Upper Cooking Rack (#1) Flame Broiler Main Plate (#5) Flame Broiler Slider (#4) Installation: • First, return the large diffuser plate into the bottom of the main barrel, and secure using previously removed four screws. Note illustration 9A. •...
  • Page 11: Connecting To A Power Source

    • Disconnect the igniter from the main wiring harness. Use the manual start-up procedure. A Pit Boss unit can operate using a 12 volt, 100 watt inverter plugged into your automobile outlet. To use the automatic igniter, it is recommended to use a minimum of a 1000 watt inverter.
  • Page 12: Operating Instructions

    All Pit Boss units should keep a minimum clearance of 305mm (12 inches) from combustible constructions, and this clearance must be maintained while the grill is operational. This appliance must not be placed under overhead combustible ceiling or overhang.
  • Page 13: Grill Temperature Ranges

    GRILL TEMPERATURE RANGES Temperature readouts on the control board may not exactly match the thermometer. All temperatures listed below are approximate and are affected by the following factors: outside ambient temperature, the amount and direction of wind, the quality of pellet fuel being used, the lid being opened, and the quantity of food being cooked. HIGH TEMPERATURE (205-315°C / 401-599°F) •...
  • Page 14: Understanding The Control Board

    ARRÊT ÉLEVÉ 300º UNDERSTANDING THE CONTROL BOARD “P” SET 250º 350º COOK “P” SET RÉGLAGE «P» CONTROL DESCRIPTION 225º PROBE 1 The Temperature Control Dial allows you to set your ACTUAL desired smoking temperature. Rotate the knob to select 300º 250º...
  • Page 15: First Use - Grill Burn-Off

    Turn the Temperature Control Dial to Smoke. Wait approximately 3 minutes for the pellets to start dropping into the firepot from the auger tube. Once pellets begin to drop into the fire pot, turn the Temperature Control Dial to Off. 8.
  • Page 16: Manual Start-Up Procedure

    CARE AND MAINTENANCE Any Pit Boss unit will give you many years of flavorful service with minimum cleaning. An important step is allowing the grill and cooking grids to self-clean by running the grill at a high temperature for 5 to 10 minutes after each use. Follow these cleaning and maintenance tips to service your grill: 1.
  • Page 17 3. INSIDE SURFACES • It is recommended to clean your burn pot after every few uses. This will ensure proper ignition and avoid any hard build-up of debris or ash in the burn pot. • Use a long-handled grill cleaning brush, remove any food or build-up from the cooking grids. Best practice is to do this while they are still warm from a previous cook.
  • Page 18: Using Wood Pellet Fuel

    USING WOOD PELLET FUEL They appear no thicker than the eraser on the end of a pencil. People who see them for the first time think they look like rabbit food; however, there is nothing small about the heat or flavor in barbecue wood pellet fuel. These clean-burning barbecue wood pellets generate about 8200 BTU’s per pound with very little ash, a low moisture content (5-7%), and are carbon neutral.
  • Page 19 Precooked to Reheat Medium Well Done PORK SIZE 60°C / 140°F 66°C / 150°F 71°C / 160°F 2.5 cm / 1" 12 minutes (Fully Cooked & 1.36-1.81 kg / 3-4 lbs. 50 minutes - 1 hour Boneless Portion, 1.81-2.72 kg / 4-6 lbs. 1 - 2 hours Smoked Picnic 2.26-3.62 kg / 5-8 lbs.
  • Page 20: Tips & Techniques

    TIPS & TECHNIQUES Follow these helpful tips and techniques, passed on from Pit Boss owners, our staff, and customers just like you, to become more familiar with your grill: 1. FOOD SAFETY • Keep everything in the kitchen and cooking area clean. Use different platters and utensils for the cooked meat than the ones you used to prepare or transport the raw meat out to the grill.
  • Page 21: Troubleshooting

    Boss grill is operating poorly, or on a less frequent basis, the following troubleshooting tips may be helpful. For FAQ, please visit www.pitboss-grills.com and click SUPPORT. You may also contact your local Pit Boss authorized dealer or contact Customer Service for assistance.
  • Page 22 Flashing Grill Temperature Is This is not an error that effects the grill; however, it is used to show that there is some risk Temperature on Below 65°C /150°F that the fire could go out. Check hopper for sufficient fuel or if there is an obstruction in the feed system.
  • Page 23: Electrical Wire Diagram

    ELECTRICAL WIRE DIAGRAM The Digital Control Board system is an intricate and valuable piece of technology. For protection from power surges and electrical shorts, consult the wire diagram below to ensure your power source is sufficient for the operation of the unit. PB –...
  • Page 24: Grill Replacement Parts

    GRILL REPLACEMENT PARTS Part# Description Porcelain-Coated Steel Upper Cooking Rack Porcelain-Coated Cast-Iron Cooking Grids (x3) Lid Stopper Flame Broiler Slider Flame Broiler Main Plate Thermometer Kit Main Barrel Hopper Assembly Lid Handle Bezel (x2) 10-A Lid Handle 11-A Stationary Leg (x2) 12-A Leg with Wheel Axle (x2) 13-A...
  • Page 25: Hopper Replacement Parts

    CONDITIONS All wood pellet grills by Pit Boss, manufactured by Dansons Inc., carry a limited warranty from the date of sale by the original owner. The warranty coverage begins on the original date of purchase and proof of date of purchase, or copy of original bill of sale, is required to validate the warranty.
  • Page 26: Exceptions

    EXCEPTIONS There is no written or implied performance warranty on Pit Boss grills, as the manufacturer has no control over the installation, operation, cleaning, maintenance or the type of fuel burned. This warranty will not apply nor will Dansons assume responsibility if your appliance has not been installed, operated, cleaned and maintained in strict accordance with this owner’s manual.
  • Page 27: Accessories Sold Separately

    ACCESSORIES SOLD SEPARATELY Available for purchase separately. Accessories not available and supplied by all authorized Pit Boss dealers. ITEM DESCRIPTION ITEM DESCRIPTION GRILL COVER Form-fitting, full length cover. Heavy-duty polyester with PVC backing for long-term GRILLING APRON use. Weatherproof. Includes draw-string lock for easy tightening.
  • Page 28: Recipes

    RECIPES CLASSIC BRISKET SAUSAGE WITH MANGO CHUTNEY Makes 4 - 6 Servings Makes 4 - 6 Servings A whole beef brisket weighs 7.25-3.62 kg / 16-18 pounds and has three Ingredients: separate parts: the cap, the point, and the flat. Use the flat section, Mangoes (finely chopped) as it is lean, compact, and creates nice slices when carved.
  • Page 29 BBQ RIBS Suggested Wood Pellet Flavor: Hickory / Competition Makes 4 - 6 Servings Instructions: Preheat grill, then leave or reduce slightly (204-260°C / Ingredients: 400-500°F) 1.3-1.8 kg / 3-4 lbs Ribs Meaty pork spareribs / loin back ribs Combine meat, seasoning, eggs and bread crumbs in a mixing 45 ml / 3 tbsp bowl and blend together.
  • Page 30 CORNISH HENS WITH MANDARIN RICE Suggested Wood Pellet Flavor: Mesquite / Competition Makes 4 Servings Instructions: Soak wooden skewers in water for 1 hour. Ingredients: Preheat grill, then reduce to 135-163°C / 275-325°F. 4 whole Cornish Game Hens 750 ml/ 3 c. Mandarin Rice Prepare curry butter by melting butter in small pan over 15 ml / 1 tbsp Olive Oil...
  • Page 31 WHOLE SMOKED TURKEY brown and crispy; internal temperature should reach 74°C/165°F. Using tongs, carefully remove the upright chicken and can from Feeds a small army - leftovers are great! the grill. Let rest for five minutes, then carefully remove the can Ingredients: from the cavity of the chicken.
  • Page 32 IMPORTANT DO NOT RETURN PRODUCT TO STORE For all questions, comments, or inquiries, please contact Dansons Inc. directly. Our Customer Service department is available: Monday through Sunday, 4am - 8pm PST (EN/FR/ES) TOLL FREE: 1-877-303-3134 | TOLL FREE FAX: 1-877-303-3135 service@pitboss-grills.com WARNING: This product can expose you to chemicals including carbon monoxide, which is a combustion...

This manual is also suitable for:

72750

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