Textron RANSOMES JACOBSEN Greens King IV Service Course Manual
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Textron RANSOMES JACOBSEN Greens King IV Service Course Manual

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Service Course Manual
Greens King IV
Model: 62289
WARNING: If incorrectly used this machine can cause severe
injury. Those who use and maintain this machine should be
trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.
G B

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Summary of Contents for Textron RANSOMES JACOBSEN Greens King IV

  • Page 1 All manuals and user guides at all-guides.com ® Service Course Manual Greens King IV Model: 62289 WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers and should read the entire manual before attempting to set up, operate, adjust or service the machine.
  • Page 2 All manuals and user guides at all-guides.com...

  • Page 3: Table Of Contents

    All manuals and user guides at all-guides.com INDEX SPECIFICATION CONTROLS ENGINE STEERING WHEELS & TYRES HYDRAULICS ELECTRICAL SYSTEM PREVENTATIVE MAINTENANCE OPTIONS NOTES...
  • Page 4 All manuals and user guides at all-guides.com...

  • Page 5: Specification

    All manuals and user guides at all-guides.com SECTION 1 Specifications Product Infomation....................... Engine............................Cutting Units/Tractor......................
  • Page 6 All manuals and user guides at all-guides.com IF IC A T IO NS P R ODUC T IDE NT IF IC A T ION 62287 ......G reens K ing IV, 16 hp gas oline Always provide the s erial number of the unit when ordering engine, manual s teering.
  • Page 7 A C C E S S OR IE S & S UP P OR T L IT E R A T UR E C ontact your area Textron Turf C are And S pecialty P roducts Dealer for a complete lis ting of acces sories and attachments.
  • Page 8 All manuals and user guides at all-guides.com...

  • Page 9: Controls

    All manuals and user guides at all-guides.com SECTION 2 Controls Contols Control Description...
  • Page 10 All manuals and user guides at all-guides.com R eel C ontrol Lever T hrottle Parking B rake Lever C hoke (G as oline) Traction Lever G low P lug S witch (Dies el) Temperature G auge (Dies el) F use, G low P lug (Diesel) Volt Meter Accelerator Pedal Ignition S witch...
  • Page 11 All manuals and user guides at all-guides.com C ONT R OL DE S C R IP T IONS O. C hoke (G as Units ) - P ull the choke control knob R eel C ontrol L ever - Us ed to operate the cutting units.
  • Page 12 All manuals and user guides at all-guides.com...

  • Page 13: Engine

    All manuals and user guides at all-guides.com SECTION 3 Engine Engine specifications Engine oil Air filter...
  • Page 14 All manuals and user guides at all-guides.com Engine Specifications Model: D662 EB Type: Vertical water cooled, 4 cycle diesel engine Number of cylinders: 3 Bore & Stroke : 64 X 68mm (2.52 X 2.68inches) Total Displacement: 0.656 Litre (40.03 cu.in) Combustion Chamber: Spherical type (New TVCS) Order of firing: 1 - 2 - 3 Direction of rotation: Counter-clockwise (viewed from flywheel side)
  • Page 15 All manuals and user guides at all-guides.com E NG INE OI L C heck the engine oil at the s tart of each day, before starting the engine. If the oil level is low, remove oil filler cap and add oil as required.
  • Page 16 All manuals and user guides at all-guides.com...

  • Page 17: Steering

    All manuals and user guides at all-guides.com SECTION 4 STEERING Steering assembly Steering valve assembly...
  • Page 18 All manuals and user guides at all-guides.com Dies el Units Only S teering Unit OUT Port S teering Unit IN Port S teering S teering Unit R T Unit LT Port Port...
  • Page 19 All manuals and user guides at all-guides.com Tighten in sequence gradually until final torque 27-33Nm (20-24 Ft Lbs) is reached. S et Torque Steering Nut To 34-41Nm (25-30 Ft/Lbs)
  • Page 20 All manuals and user guides at all-guides.com...

  • Page 21: Wheels & Tyres

    All manuals and user guides at all-guides.com SECTION 5 WHEELS AND TYRES Tyre pressures Wheel and axle assembly...
  • Page 22 All manuals and user guides at all-guides.com T Y R E S Keep tyres properly inflated to prolong tyre life. C heck C AUT ION inflation pres sure while the tyres are cool. Inspect tread wear. Unles s you have the proper training, tools and 9.
  • Page 23 All manuals and user guides at all-guides.com G reens K ing IV G reens K ing IV P lus Torque 88-115Nm (65-85 Ft Lbs) Torque 110-134Nm (81-99 Ft Lbs) Tighten axle nut then back off 1/2 to 1 turn. Wheel should rotate freely with very little side play.
  • Page 24 All manuals and user guides at all-guides.com...

  • Page 25: Hydraulics

    Replacement element for flushing filter A810953 Belt tension tester Cleaning Materials: Stoddard or equivalent solvent Detergent and water Loctite “Locquic” Primer “T” Lubricants: See section 11 Other service items: Seal and repair kits (available from Textron distributors) Liquid gasket Loctite 242 Blue...
  • Page 26 All manuals and user guides at all-guides.com Hydraulics Components Gear Pump Stack Traction Section - 0.59 ci (9.7CC) Lift/Lower Section & Right Hand Unit - 0.38 ci (6.23CC) Centre Unit Drive - 0.38ci (6.23CC) Left Hand Unit Drive - 0.38ci (6.23CC) Steering - 0.38ci (6.23CC) Torque nuts in sequence to 22-24Nm (16-18 Ft Lbs) Lift/lower sequence valve - New type,...
  • Page 27 All manuals and user guides at all-guides.com Control Valve Block Traction Control Spool Left Hand Cutting Unit Control Spool Centre Cutting Unit Control Spool Right Hand Cutting Unit/Lift- lower Control Spool Main Relief Cartridge...
  • Page 28 Control Valve Block All manuals and user guides at all-guides.com Control Spool Sections Lower Relief valve Torque to 25-30 Nm Main Relief Valve (18-22 Ft Lbs) Torque to 17-21 Nm (12.5-15.5 Ft Lbs) Section Relief valves X 3 Torque to 25-30 Nm (18-22 Ft Lbs)
  • Page 29 All manuals and user guides at all-guides.com Pump Power Steering 3400 RPM 1500 1500 1500 Control Valve 1100 Traction 1600 Lift / Reel Reel Reel Lower .059 Std. .052 Soft Micron Filter Front Lift Traction Cylinder Metering Valve Center Rear Lift Reel Cylinder Motor...
  • Page 30 All manuals and user guides at all-guides.com TRACTION -- TRANSPORT SPEED Pump Power Steering 3400 RPM 1500 1500 Control Valve 1100 Traction 1600 Lift / Reel Reel Reel Lower .059 Std. .052 Soft Micron Filter Front Lift Traction Cylinder Metering Valve Center Rear Lift...
  • Page 31 All manuals and user guides at all-guides.com TRACTION-- MOW SPEED Pump Power Steering 3400 RPM 1500 1500 Control Valve 1100 Traction 1600 Lift / Reel Reel Reel Lower .059 Std. .052 Soft Micron Filter Front Lift Traction Cylinder Metering Valve Center Rear Lift Reel...
  • Page 32 All manuals and user guides at all-guides.com LOWERING - REELS ON Pump Power Steering 3400 RPM 1500 1500 Control Valve 1100 Lift / Traction Reel Reel Reel Lower 1600 .059 Std. .052 Soft Micron Filter Front Lift Traction Cylinder Metering Valve Center Rear Lift...
  • Page 33 All manuals and user guides at all-guides.com REELS DOWN AND ON Pump Power Steering 3400 RPM 1500 1500 Control Valve 1100 Traction 1600 Lift / Reel Reel Reel Lower .059 Std. .052 Soft Micron Filter Front Lift Traction Cylinder Metering Valve Center Rear Lift...
  • Page 34 All manuals and user guides at all-guides.com LIFTING CUTTING UNITS Pump Power Steering 3400 RPM 1500 1500 Control Valve 1100 Traction 1600 Lift / Reel Reel Reel Lower .059 Std. .052 Soft Micron Filter Front Lift Traction Cylinder Metering Valve Center Rear Lift Reel...
  • Page 35 All manuals and user guides at all-guides.com BACKLAP Pump Power Steering 3400 RPM 1500 1500 Control Valve 1100 Traction 1600 Lift / Reel Reel Reel Lower .059 Std. .052 Soft Micron Filter Front Lift Traction Cylinder Metering Valve Center Rear Lift Reel Cylinder Motor...
  • Page 36 All manuals and user guides at all-guides.com TRACTION-- MOW SPEED Pump Power Steering 3400 RPM 1500 1500 Control Valve 1100 Traction 1600 Lift / Reel Reel Reel Lower .059 Std. .052 Soft Micron Filter Front Lift Traction Cylinder Metering Valve Center Rear Lift Reel...

  • Page 37: Electrical System

    All manuals and user guides at all-guides.com SECTION 7 ELECTRICAL SYSTEM Electric components Electrical schematics 1 - Hot 2 - Start 3 - Run 4 - Backlap...
  • Page 38 All manuals and user guides at all-guides.com Electrical Components Neutral switch Parking brake switch Brake switch Mow cut out switch Backlap Switch Rectifier Seat time delay relay...
  • Page 39 All manuals and user guides at all-guides.com GLOW PLUGS FUEL SOLENOID BATTERY GLOW PLUG BRK. LT. SWITCH BRK. LT. SWITCH 30 AMP FUSE BACKLAP LOCKOUT SWITCH Off - G+M SEAT ON - L+S SWITCH OIL LT. OIL PRESS. SWITCH TIME BACKLAP TEMP DELAY...
  • Page 40 All manuals and user guides at all-guides.com GLOW PLUGS FUEL SOLENOID BATTERY GLOW PLUG BRK. LT. SWITCH BRK. LT. SWITCH 30 AMP FUSE BACKLAP LOCKOUT SWITCH Off - G+M SEAT ON - L+S SWITCH OIL LT. OIL PRESS. SWITCH TIME BACKLAP TEMP DELAY...
  • Page 41 All manuals and user guides at all-guides.com GLOW PLUGS FUEL SOLENOID BATTERY GLOW PLUG BRK. LT. SWITCH BRK. LT. SWITCH 30 AMP FUSE BACKLAP LOCKOUT SWITCH Off - G+M SEAT ON - L+S SWITCH OIL LT. OIL PRESS. SWITCH TIME BACKLAP TEMP DELAY...
  • Page 42 All manuals and user guides at all-guides.com GLOW PLUGS FUEL SOLENOID BATTERY GLOW PLUG BRK. LT. SWITCH BRK. LT. SWITCH 30 AMP FUSE BACKLAP LOCKOUT SWITCH Off - G+M SEAT ON - L+S SWITCH OIL LT. OIL PRESS. SWITCH TIME BACKLAP TEMP DELAY...
  • Page 43 All manuals and user guides at all-guides.com GLOW PLUGS FUEL SOLENOID BATTERY GLOW PLUG BRK. LT. SWITCH BRK. LT. SWITCH 30 AMP FUSE BACKLAP LOCKOUT SWITCH Off - G+M SEAT ON - L+S SWITCH OIL LT. OIL PRESS. SWITCH TIME BACKLAP TEMP DELAY...
  • Page 44 All manuals and user guides at all-guides.com...

  • Page 45: Preventative Maintenance

    All manuals and user guides at all-guides.com SECTION 8 PREVENTATIVE MAINTENANCE Lubrication chart Maintenance chart...
  • Page 46 All manuals and user guides at all-guides.com MAINT E NANC E & L U B R IC AT IO N C HAR T S G E NE R A L 2. Lubricate with greas e that meets or exceeds NLG I WA R NING G rade 2 LB s pecifications .
  • Page 47 LB ). - E ngine Oil - S ee S ection 4.3 - Use Textron Turf C are And S pecialty P roducts G reens C are 46 B iodegradable fluid: C apacity: 5 gallons (19 Liters). Order Part No. 5003104 containing 5 gal.
  • Page 48 All manuals and user guides at all-guides.com...

  • Page 49: Options

    All manuals and user guides at all-guides.com SECTION 9 OPTIONS Options List: Cutting unit options 7 blade Fairway/Tees reel (2 RH & 1 LH required per machine) 9 blade Greens reel 11 blade Greens reel Verticut mower with 0.75” (19mm) spacing Front roller options Grooved disc assembly front roller Solid tube front roller with scraper...
  • Page 50 All manuals and user guides at all-guides.com...

  • Page 51: Notes

    All manuals and user guides at all-guides.com SECTION 10 NOTES...
  • Page 52 All manuals and user guides at all-guides.com NOTES...
  • Page 53 All manuals and user guides at all-guides.com NOTES...
  • Page 54 All manuals and user guides at all-guides.com NOTES...
  • Page 55 All manuals and user guides at all-guides.com NOTES...
  • Page 56 All manuals and user guides at all-guides.com NOTES...
  • Page 57 All manuals and user guides at all-guides.com NOTES...
  • Page 58 All manuals and user guides at all-guides.com NOTES...
  • Page 59 All manuals and user guides at all-guides.com NOTES...
  • Page 60 All manuals and user guides at all-guides.com NOTES...

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62289

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