BJM Pumps XP-SKX Series Installation, Operation & Maintenance Manual

BJM Pumps XP-SKX Series Installation, Operation & Maintenance Manual

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INSTALLATION, OPERATION & MAINTENANCE MANUAL
XP-SKX SERIES - (PUMP END ONLY)
EXPLOSION PROOF SUBMERSIBLE
(CLASS 1, DIVISION 1, GROUPS C&D): FM APPROVED
CAST IRON MOTOR WITH CAST 316SS WET END
XP-SKX15CSS
XP-SKX22CSS
XP-SKX37CSS
The first half of this manual covers the PUMP END (also called wet end) and general
pump operation.
The second half of this manual covers the XP-SK Series motor.
*** See the EIM ELECTRIC CO., LTD Instruction Manual for Installation, Operation
& Maintenance on the EMQY Series submersible motors.
Read both sections of this manual carefully before installing, operating or servicing
these pump models. Observe all safety information. Failure to comply with instructions
may result in personal injury and/or property damage. Please retain these instructions.
SHREDDER PUMPS
Three Phase
208V, 230V, 460V & 575V
THREE PHASE
XP-SKX55CSS
XP-SKX75CSS
XP-SKX110CSS
XP-SKX150CSS
Version 3-27-17

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Summary of Contents for BJM Pumps XP-SKX Series

  • Page 1 INSTALLATION, OPERATION & MAINTENANCE MANUAL XP-SKX SERIES - (PUMP END ONLY) EXPLOSION PROOF SUBMERSIBLE SHREDDER PUMPS (CLASS 1, DIVISION 1, GROUPS C&D): FM APPROVED Three Phase 208V, 230V, 460V & 575V CAST IRON MOTOR WITH CAST 316SS WET END THREE PHASE...
  • Page 2: Table Of Contents

    BJM WET END ASSEMBLY FOR EIM FM MOTOR ....................13 EXPLODED VIEW OF XP-SK110C, XP-SKX150CSS ....................14 BJM WET END ASSEMBLY FOR EIM FM MOTOR ....................14 XP-SKX SERIES PARTS LIST ............................ 15 XP-SKX DIMENSIONAL DRAWING ..........................16 SEAL MINDER® - THERMAL MOTOR SENSOR SWITCH ..................17 WARRANTY AND LIMITATION OF LIABILITY ......................
  • Page 3: Introduction

    Series; FM Approved for Class I, Division 1, Group C & D). This manual provides important information on safety and the proper inspection; disassembly, assembly and testing of the BJM Pumps® SK Series Wet End attached to EIM Electric Co., LTD. EMQY Series Explosion Proof Submersible Motors. This manual also contains information to optimize performance and longevity of your BJM Pumps®...
  • Page 4: Safety

    Hazards or unsafe practices that COULD result in severe personal injury or death. These instructions describe the procedure required, and the injury which could result from failure to follow the procedure. Hazards or unsafe practices which COULD result in personal injury or product or property damage.
  • Page 5: Pre-Installation Inspection

    This type of debris can clog the pump & prevent it from operating properly. The BJM Pumps Shredder Pumps (7 ½ HP and larger) are designed to handle unscreened sewage.
  • Page 6: Wiring Instructions

    Note: All service work on the FM approved motor by EIM Electric Co., needs to be done by an FM Approved repair facility. The XP-SKX Series motors have a separate sensor cable for the motor thermal sensors and Seal Minder®. See Seal Minder®...
  • Page 7: Pump Operation

    1. By looking at the impeller; the rotation of the impeller should be counter clockwise as shown in the picture below. 2. By looking from the top of the pump. Since the impeller cannot be seen, the best way to check the rotation is to check the kick back motion of the pump when the pump just starts.
  • Page 8: Stopping

    STOPPING To stop the pump (manual and automatic mode) turn off the breaker, or turn the electrical power source off (generator). TROUBLE SHOOTING Disconnect the electrical power source to the pump BEFORE attempting any type of trouble shooting, service or repair. PUMP WILL NOT RUN Refer to EIM ELECTRIC CO., LTD Instruction Manual for Installation, Operation and Maintenance for the Explosion Proof Submersible Motors (EMQY Series;...
  • Page 9: Changing Seal Oil

     Cut or cracked power cords must be replaced. (Never operate a pump with a cut, cracked or damaged power cord.)  Maintenance should always be done when taking a pump out of service before storage.  The impeller to suction cover clearance should be adjusted to between 0.01” to 0.02”...
  • Page 10: Exploded View Of Xp-Skx15Css (2Hp)

    EXPLODED VIEW OF XP-SKX15CSS (2HP) BJM STAINLESS STEEL WET END ASSEMBLY FOR EIM FM MOTOR...
  • Page 11: Exploded View Of Xp-Skx22Css, Xp-Skx37Css (3 & 5Hp)

    EXPLODED VIEW OF XP-SKX22CSS, XP-SKX37CSS (3 & 5HP) BJM STAINLESS STEEL WET END ASSEMBLY FOR EIM FM MOTOR...
  • Page 12: Exploded View Of Xp-Skx55Css, Xp-Skx75Css

    EXPLODED VIEW OF XP-SKX55CSS, XP-SKX75CSS BJM STAINLESS STEEL WET END ASSEMBLY FOR EIM FM MOTOR...
  • Page 13: Exploded View Of Xp-Sk110C, Xp-Skx150Css

    EXPLODED VIEW OF XP-SKX110CSS, XP-SKX150CSS BJM STAINLESS STEEL WET END ASSEMBLY FOR EIM FM MOTOR...
  • Page 14: Xp-Skx Series Parts List

    XP-SKX PARTS LIST Pump Model XP-SKX15CSS XP-SKX22CSS XP-SKX37CSS XP-SKX55CSS XP-SKX75CSS XP-SKX110CSS XP-SKX150CSS Pos. No. Part Description Item # Item # Item # Item # Item # Item # Item # 01-2 Stand Only 201995 201989 201994 201999 201999 202001 202001 Suction Cover 202881 202881...
  • Page 15: Xp-Skx Dimensional Drawing

    XP-SKX DIMENSIONAL DRAWING...
  • Page 16: Seal MinderĀ® - Thermal Motor Sensor Switch

    The sensor cable with Seal Minder and thermal sensor switch connections is standard on all XP-SKX Series pumps. The proper replacement part can be found parts list found in this manual. BJM Pumps, can supply a control with the Seal Minder and Thermal sensor switch option.
  • Page 19: Warranty And Limitation Of Liability

    “Product” are free from defects in materials and workmanship and conform to the applicable specification. BJM Pumps,LLC’s liability for any breach of this warranty shall be limited solely to replacement or repair, at the sole option of BJM Pumps,LLC, of any part or parts of the Product found to be defective during the warranty period, provided the Product is properly installed and is being used as originally intended.
  • Page 20: Start-Up Report Form

    START-UP REPORT FORM This form is designed to record the initial installation, and to serve as a guide for troubleshooting at a later date (if needed). Industrial Flow Solutions Operating, LLC 104 John W Murphy Drive New Haven, CT 06513, USA Pump Owner’s Name Location of Installation Date of Installation:...
  • Page 21 START-UP REPORT FORM Are guide rails vertical? Is base elbow installed level? Liquid level controls: Model Is control installed away from turbulence? Float Operation Check Tip lowest float (stop float), all pumps should remain off. Tip second float (and stop float), one pump comes on. Tip third float (and stop float), both pumps on (alarm on simplex).
  • Page 22 START-UP REPORT FORM L1-L2 L2-L3 L3-L1 Amperage load connection, pump on FINAL CHECK Is pump secured properly? Was pump checked for leaks? Do check valves operate properly? Flow: Do pumps appear to operate at proper rate? Noise level: Acceptable Unacceptable Comments: Installed by: Company:...
  • Page 23: Notes

    NOTES:...
  • Page 24 Industrial Flow Solutions Operating, LLC 104 John W Murphy Drive, New Haven, CT 06513, USA Phone: (860) 399-5937 • Fax: (860) 399-7784 Email: sales@flowsolutions.com • Web Site: www.flowsolutions.com Seal Minder® is a registered trademark of Industrial Flow Solutions Operating, LLC. All rights reserved. ©...

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