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INSTALLATION, OPERATION & MAINTENANCE MANUAL
SINGLE PHASE
SV400
SV750
SV750C
SV1500C
Read this manual carefully before installing, operating or servicing these pump models.
Observe all safety information. Failure to comply with instructions may result in personal
injury and/or property damage. Please retain these instructions.
SV SERIES
SIDE DISCHARGE
Electric Submersible Pumps
Single Phase
115V & 230V
Three Phase
208V, 230V, 460V & 575V
CAST IRON
THREE PHASE
SV08
SV08C
SV15C
SV22C
SV37C
SV55C
SV75C
Version 8/3/2018
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Summary of Contents for BJM Pumps SV400
- Page 1 INSTALLATION, OPERATION & MAINTENANCE MANUAL SV SERIES SIDE DISCHARGE Electric Submersible Pumps Single Phase 115V & 230V Three Phase 208V, 230V, 460V & 575V CAST IRON SINGLE PHASE THREE PHASE SV400 SV08 SV750 SV08C SV750C SV15C SV1500C SV22C SV37C SV55C SV75C Read this manual carefully before installing, operating or servicing these pump models.
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Page 2: Table Of Contents
EXPLODED VIEW OF SV55C, SV75C ........................23 SV SERIES PARTS LIST ............................. 24 SINGLE PHASE WIRING DIAGRAM 115V & 230V W/GOVERNOR SWITCH............26 MODELS SV400, SV750, SV750C, SV1500C ....................26 THREE PHASE WIRING DIAGRAMS ......................... 27 208V ..................................27 MODELS SV08, SV08C, SV15C, SV22C, SV37C, SV55C ................27 230V .................................. -
Page 3: Introduction
Note: Consult chemical resistance chart for compatibility between pump materials and liquid before operating pump. If you have any questions regarding the inspection, disassembly, reassembly or testing please contact your BJM Pumps distributor, or BJM Pumps, LLC. BJM Pumps, LLC Phone: 877-256-7867... -
Page 4: Safety
SAFETY Pump installations are seldom identical. Each installation and application can vary due to many different factors. It is the owner/service mechanics responsibility to repair, service, and test to ensure that the pump integrity is not compromised according to this manual. -
Page 5: Inspection
Give it to the owner or affix it to the control panel when finished with the installation. If anything appears to be abnormal, contact your BJM Pumps distributor or BJM Pumps, LLC. If damaged, the pump may need to be repaired before use. Do not install or use the pump until appropriate action has been taken. -
Page 6: Pump Installation
Proper lifting equipment (rope/chain) must be used. POSITIONING THE PUMP BJM Pumps, SV Series pumps are designed to operate fully or partially submerged. Avoid running the pump dry for extended periods of time. Refer to data sheet for minimum submersion depth for your particular model. Data sheets can be obtained online at www.bjmpumps.com... -
Page 7: Pump Rotation
Do not run the pump dry. Pump liquid should not exceed a maximum temperature of 104°F. Never place the pump on loose or soft ground. The pump may sink, preventing water from reaching the impeller. Place on a solid surface or suspend the pump with a lifting rope/chain. -
Page 8: Pump Operation
PUMP OPERATION This pump is designed to handle dirty water that contains some solids. It is not designed to pump volatile or flammable liquids. Do not attempt to pump any liquids which may damage the pump or endanger personnel as a result of pump failure. -
Page 9: Stopping
STOPPING To stop the pump (manual and automatic mode), unplug it from the power source, turn breaker, turn power source (generator). Typical 3 phase manual control 1 TYPICAL AUTOMATIC DEWATERING INSTALLATION NOTE: Maximum recommended starts should not exceed 10 times per hour. -
Page 10: Automatic Operation
AUTOMATIC OPERATION Float switches (wired into the pump motor or piggy-back style) are available from the factory as an option. Note: 208V, 230V, 460V & 575V pumps do not have a plug installed. Three phase pumps need a separate control box with float(s) for automatic operation. -
Page 11: Single Phase Wiring Instructions
Use with approved motor control that matches motor input in full load amperes. “UTILLISER UN DÉMARREAR APPROUVÉ CONVENANT AU COURANT Á PLEINE CHARGE DU MOTEUR.” BJM Pumps has been evaluated for use with water or water based solutions. Please contact the manufacturer for additional information. SINGLE PHASE WIRING INSTRUCTIONS FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP FROM ITS POWER SOURCE BEFORE HANDLING. - Page 12 Typical 3 phase Auto Control 1 Before installing a pump, check the pump rotation to insure that wiring has been connected properly to power source, and that the green lead of power cable (See wiring diagram), is connected to a valid ground, momentarily energize the pump, observing the directions of kick back due to starting torque.
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Page 13: Trouble Shooting
Pump should be disconnected from the electric power supply before proceeding to do any service or maintenance. To service or repair your pump, please contact your local BJM Pumps distributor. Service should only be performed by a qualified electrician. MAINTAINING YOUR PUMP ... -
Page 14: Changing Seal Oil
More frequent inspections are required if the pump is used in a harsh environment. Preventative maintenance should be performed to reduce the chance of premature failure. Worn impellers and lip seals should be replaced. Cut or cracked power cables must be replaced. (Never operate a pump with a cut, cracked or damaged power cable.) ... -
Page 15: Exploded View Of Sv400
EXPLODED VIEW OF SV400... -
Page 16: Exploded View Of Sv750
EXPLODED VIEW OF SV750... -
Page 17: Exploded View Of Sv750C
EXPLODED VIEW OF SV750C... -
Page 18: Exploded View Of Sv1500
EXPLODED VIEW OF SV1500C... -
Page 19: Exploded View Of Sv08
EXPLODED VIEW OF SV08... -
Page 20: Exploded View Of Sv08C
EXPLODED VIEW OF SV08C... -
Page 21: Exploded View Of Sv15C
EXPLODED VIEW OF SV15C... -
Page 22: Exploded View Of Sv22C, Sv37C
EXPLODED VIEW OF SV22C, SV37C... -
Page 23: Exploded View Of Sv55C, Sv75C
EXPLODED VIEW OF SV55C, SV75C... -
Page 24: Sv Series Parts List
SV SERIES PARTS LIST Pump Model SV250 SV400 SV750 SV750C SV1500C SV08 SV08C SV15C SV22C SV37C SV55C SV75C Item # Item # Item # Item # Item # Item # Item # Item # Item # Item # Item # Item # Pos. - Page 25 Power Cable w/ Gland-230V, 1PH, No Plug 201684 201684 201694 201694 201694 Power Cable w/ Gland- 3PH 201701 201701 201701 203442 203444 203446 203446 27-1 O-Ring (Kit Only) 27-2 Seal Minder Cable 202763 202763 202763 202763 202763 202763 202763 202763 202763 202763 27-2-1 O-Ring (Kit Only) 27-3...
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Page 26: Single Phase Wiring Diagram 115V & 230V W/Governor Switch
SINGLE PHASE WIRING DIAGRAM 115V & 230V W/GOVERNOR SWITCH MODELS SV400, SV750, SV750C, SV1500C... -
Page 27: Three Phase Wiring Diagrams
THREE PHASE WIRING DIAGRAMS 208V MODELS SV08, SV08C, SV15C, SV22C, SV37C, SV55C... -
Page 28: 230V
230V MODELS SV08, SV08C, SV15C, SV22C, SV37C, SV55C, SV75C... -
Page 29: 460V
460V MODELS SV08, SV08C, SV15C, SV22C, SV37C, SV55C, SV75C... -
Page 30: 575V
575V MODELS SV08, SV08C, SV15C, SV22C, SV37C, SV55C, SV75C... -
Page 31: Seal Minder
SEAL MINDER... -
Page 33: Warranty And Limitation Of Liability
BJM Pumps, LLC’s liability for any breach of this warranty shall be limited solely to replacement or repair, at the sole option of BJM Pumps, LLC, of any part or parts of the Product found to be defective during the warranty period, provided the Product is properly installed and is being used as originally intended. -
Page 34: Start-Up Report Form
START-UP REPORT FORM This form is designed to record the initial installation, and to serve as a guide for troubleshooting at a later date (if needed). BJM Pumps, LLC 123 Spencer Plain Road Old Saybrook, CT. 06475 Pump Owner’s Name... - Page 35 START-UP REPORT FORM Are guide rails vertical? Is base elbow installed level? Liquid level controls: Model Is control installed away from turbulence? Float Operation Check Tip lowest float (stop float), all pumps should remain off. Tip second float (and stop float), one pump comes on. Tip third float (and stop float), both pumps on (alarm on simplex).
- Page 36 START-UP REPORT FORM L1-L2 L2-L3 L3-L1 Amperage load connection, pump on FINAL CHECK Is pump secured properly? Was pump checked for leaks? Do check valves operate properly? Flow: Do pumps appear to operate at proper rate? Noise level: Acceptable Unacceptable Comments: Installed by: Company:...
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Page 37: Notes
NOTES:... - Page 38 123 Spencer Plain Road • PO Box 1138 • Old Saybrook, CT 06475, USA • Phone: (860) 399-5937 • Fax: (860) 399-7784 Email: sales@bjmpumps.com • Web Site: www.bjmpumps.com Seal Minder® is a trademark of BJM Pumps, LLC Copyright © 2009-2018 BJM Pumps, LLC. All rights reserved.
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