BJM Pumps XP-JX Series Installation, Operation & Maintenance Manual

BJM Pumps XP-JX Series Installation, Operation & Maintenance Manual

Explosion proof submersible shredder pumps (class 1, division 1, groups c&d): fm approved

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INSTALLATION, OPERATION & MAINTENANCE MANUAL
EXPLOSION PROOF SUBMERSIBLE
(CLASS 1, DIVISION 1, GROUPS C&D): FM APPROVED
CAST IRON MOTOR WITH CAST 316SS WET END
XP-JX15SS
XP-JX22SS
XP-JX37SS
The first half of this manual covers the PUMP END (also called wet end) and general
pump operation.
The second half of this manual covers the XP-SK/XP-SKX/XP-JX Series motor.
*** See the EIM ELECTRIC CO., LTD Instruction Manual for Installation, Operation
& Maintenance on the EMQY Series submersible motors.
Read both sections of this manual carefully before installing, operating or servicing
these pump models. Observe all safety information. Failure to comply with instructions
may result in personal injury and/or property damage. Please retain these instructions.
XP-JX SERIES - (PUMP END ONLY)
SHREDDER PUMPS
208V, 230V, 460V & 575V
THREE PHASE
Three Phase
XP-JX15HSS
XP-JX22HSS
XP-JX37HSS
Version 3/25/17

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Summary of Contents for BJM Pumps XP-JX Series

  • Page 1 The first half of this manual covers the PUMP END (also called wet end) and general pump operation. The second half of this manual covers the XP-SK/XP-SKX/XP-JX Series motor. *** See the EIM ELECTRIC CO., LTD Instruction Manual for Installation, Operation &...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ................................4 SAFETY ..................................5 INSPECTION ................................. 5 PRE-INSTALLATION INSPECTION ......................... 6 POSITIONING THE PUMP ............................7 WIRING INSTRUCTIONS ............................8 PUMP ROTATION ..............................8 PUMP OPERATION ............................... 9 STOPPING ................................10 TROUBLE SHOOTING ..............................10 PUMP WILL NOT RUN ............................
  • Page 4: Introduction

    This Installation, Operation and Maintenance manual located in the front half of this manual only covers the pump end (wet end) of the XP-JX Series pumps. Refer to EIM ELECTRIC CO., LTD Instruction Manual located in the second half of this manual for Installation, Operation and Maintenance for the Explosion Proof Submersible Motors (EMQY Series;...
  • Page 5: Safety

    INSPECTION Review all safety information before servicing pump. The following are recommended installation practices/procedures for the pump. If there are questions in regards to your specific application, contact your local BJM Pumps distributor or BJM Pumps, LLC.
  • Page 6: Pre-Installation Inspection

    Give it to the owner or affix it to the control panel when finished with the installation. If anything appears to be abnormal, contact your BJM Pumps distributor or BJM Pumps, LLC. If damaged, the pump may need to be repaired before use. Do not install or use the pump until appropriate action has been taken.
  • Page 7: Positioning The Pump

     Rotate the impeller shaft by hand prior to startup. POSITIONING THE PUMP BJM Pumps, J & JX Series pumps are designed to operate fully or partially submerged. Do not run the pump dry. Refer to data sheet for minimum submersion depth for your particular model.
  • Page 8: Wiring Instructions

    WIRING INSTRUCTIONS Electrical wiring and protection must be in accordance with the National Electrical Code per NEC articles 500 through 503 for installation in Class I, Division 1, Group C & D Hazardous Locations, and any other applicable state and local electrical requirements. For motor specifications, motor technical data, design features, power supply, electrical wiring, operation, inspecting &...
  • Page 9: Pump Operation

    2. By looking from the top of the pump. Since the impeller cannot be seen, the best way to check the rotation is to check the kick back motion of the pump when the pump just starts. The kick back motion of the pump should be counter clockwise as shown in the picture below.
  • Page 10: Stopping

    STOPPING To stop the pump (manual and automatic mode) turn off the breaker, or turn the electrical power source off (generator). TROUBLE SHOOTING Disconnect the electrical power source to the pump BEFORE attempting any type of trouble shooting, service or repair. PUMP WILL NOT RUN Refer to EIM ELECTRIC CO., LTD Instruction Manual for Installation, Operation and Maintenance for the Explosion Proof Submersible Motors (EMQY Series;...
  • Page 11: Changing Seal Oil

     Cut or cracked power cords must be replaced. (Never operate a pump with a cut, cracked or damaged power cord.)  Maintenance should always be done when taking a pump out of service before storage.  The impeller to suction cover clearance should be adjusted to between 0.01” to 0.02”...
  • Page 12: Exploded View Of Xp-Jx15Ss, Xp-Jx15Hss (2Hp)

    EXPLODED VIEW OF XP-JX15SS, XP-JX15HSS (2HP) BJM STAINLESS STEEL WET END ASSEMBLY FOR EIM FM MOTOR...
  • Page 13: Exploded View Of Xp-Jx22Ss, Xp-Jx37Ss, Xp-Jx22Hss, Xp-Jx37Hss (3 & 5Hp)

    EXPLODED VIEW OF XP-JX22SS, XP-JX22HSS, XP-JX37SS, XP-JX37HSS (3 & 5HP) BJM STAINLESS STEEL WET END ASSEMBLY FOR EIM FM MOTOR...
  • Page 14: Xp-Jx Parts List

    XP-JX PARTS LIST XP-JX Wet End Parts List Pump Model JX15SS JX15HSS JX22SS JX22HSS JX37SS JX37HSS Pos. No. Part Description Item # Item # Item # Item # Item # Item # Strainer with Bottom Plate 201971 201971 201974 201974 201974 201974 Suction Cover...
  • Page 15: Xp-Jx Dimensional Drawing

    XP-JX & XP-JXH DIMENSIONAL DRAWING...
  • Page 16: Seal MinderĀ® - Thermal Motor Sensor Switch

    The sensor cable with Seal Minder and thermal sensor switch connections is standard on all XP-JX Series pumps. The proper replacement part can be found parts list found in this manual. BJM Pumps, can supply a control with the Seal Minder and Thermal sensor switch option. Separate stand alone Seal Minder alarm panels are also available.
  • Page 19: Warranty And Limitation Of Liability

    BJM Pumps,LLC’s liability for any breach of this warranty shall be limited solely to replacement or repair, at the sole option of BJM Pumps,LLC, of any part or parts of the Product found to be defective during the warranty period, provided the Product is properly installed and is being used as originally intended. Any breach of this warranty must be reported to BJM Pumps,LLC or BJM Pumps,LLC’s authorized service representative within...
  • Page 20: Start-Up Report Form

    START-UP REPORT FORM This form is designed to record the initial installation, and to serve as a guide for troubleshooting at a later date (if needed). BJM Pumps, LLC 123 Spencer Plain Road Old Saybrook, CT. 06475 Pump Owner’s Name...
  • Page 21 START-UP REPORT FORM Are guide rails vertical? Is base elbow installed level? Liquid level controls: Model Is control installed away from turbulence? Float Operation Check Tip lowest float (stop float), all pumps should remain off. Tip second float (and stop float), one pump comes on. Tip third float (and stop float), both pumps on (alarm on simplex).
  • Page 22 START-UP REPORT FORM L1-L2 L2-L3 L3-L1 Amperage load connection, pump on FINAL CHECK Is pump secured properly? Was pump checked for leaks? Do check valves operate properly? Flow: Do pumps appear to operate at proper rate? Noise level: Acceptable Unacceptable Comments: Installed by: Company:...
  • Page 23: Notes

    NOTES:...
  • Page 24 123 Spencer Plain Road • PO Box 1138 • Old Saybrook, CT 06475, USA • Phone: (860) 399-5937 • Fax: (860) 399-7784 Email: sales@bjmcorp.com • Web Site: www.bjmpumps.com BJM Pumps is a registered trademark of BJM Pumps, LLC. Copyright © 2017 BJM Pumps, LLC. All rights reserved.

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