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INSTALLATION, OPERATION & MAINTENANCE MANUAL
Series: Compata, Alpha V, BIC, DNA, DNB, GRIX, APX
Electric Submersible Pumps
Single Phase
Three Phase
115V & 230V
230V & 460V
www.flowsolu�ons.com
104 John W Murphy Drive, New Haven CT USA
860-631-3618 |
sales@flowsolu�ons.com
IO&M Compata, Alpha V, BIC, DNA, DNB, GRIX & APX
December 2023
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Summary of Contents for BJM Pumps Compata Series
- Page 1 INSTALLATION, OPERATION & MAINTENANCE MANUAL Series: Compata, Alpha V, BIC, DNA, DNB, GRIX, APX Electric Submersible Pumps Single Phase Three Phase 115V & 230V 230V & 460V www.flowsolu�ons.com 104 John W Murphy Drive, New Haven CT USA 860-631-3618 | sales@flowsolu�ons.com IO&M Compata, Alpha V, BIC, DNA, DNB, GRIX &...
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Page 2: Table Of Contents
CONTENTS Sec�on Page Sec�on Page Applica�ons Spare Parts List Technical Characteris�cs Impeller Replacement Technical Data Replace Oil Overall Dimensions Mechanical Seal Replacement Installa�on Tools Wiring Diagrams Troubleshoo�ng Opera�on Interven�ons Recording Inspec�on & Maintenance EXPLANATION PLATE Electropump type Serial number Max power at motor shaft P2 Voltage rating Frequency Max permissible liquid temperature... - Page 3 1. APPLICATIONS The heavy built portable submersible electric motor pumps “DRENO POMPE” of the series Compata (EVO), BIC (EVO), Alpha-V (EVO), AM-AT, DNA, DNB are used in the domes�c and industrial field, for pumping of raw and waste waters, s�rred sludge, raw sludge, sludge, and mixed waters. Maximum temperature of the pumped liquid: 104°F with the pump completely submerged.
- Page 4 2. TECHNICAL CHARACTERISTICS Materials The construc�on materials of each component have been chosen with par�cular aten�on to obtain high reliability and durability, that will last even in high-stress situa�ons. The components of the pumps of the series Compata (EVO), BIC (EVO), Alpha-V (EVO), AM-AT, DNA, DNB have got the motor cover (where provided), the motor casing, the oil chamber flange, oil chamber closing cover, the body pump, the body closing cover and the impeller made of cast iron GG 25;...
- Page 5 3. TECHNICAL DATA Full Load Amperage Power Weight Type Discharge Cable 1 - Phase 3 - Phase 230V Compata 1 M 1” ¼ 3450 0.25 24.25 Compata 1.5 M-T 1” ¼ 3450 0.37 (1) (2) 25.25 Compata *(EVO) 2 M-T 1”...
- Page 6 Full Load Amperage Power Weight Type Discharge Cable 1 - Phase 3 - Phase 115 V 230 V DNA 50-2-220 (-1) T DN50 3450 70.5 DNA 50-4-090 M-T DN50 1750 (1) (2) (3) 70.5 DNA 65-2-110 M-T DN65 3450 (1) (2) DNA 65-2-150 M-T DN65 3450...
- Page 7 4. OVERALL DIMENSIONS...
- Page 8 TYPE Compata 1-1,5 M-T 1” ¼ Compata 2-3 M-T 1” ½ 1” ½ Compata 22 -32 M-T 2” 2” Compata 4 - 55 M-T 2” 1” ½ Compata EVO 2-3 M-T 1” ½ 1” ½ Compata EVO 22-32 M-T 2” 2”...
- Page 9 DNA 65-2/220 (-1) (-2) T DN 65 DN 65 DNA 80-2/110 M-T DN 80 DN 80 DNA - DNB 80-2/150 M-T DN 80 DN 80 DNA - DNB 80-2/220 (-1) T DN 80 DN 80 DNA - DNB 80-4/.. M-T DN 80 DN 80...
- Page 10 5. INSTALLATION Safety rules To protect yourself during the pump maintenance or installation, you should follow the following rules: 1. It is very important that the installation is carried out by qualified technicians. 2. The pump is not to be used by person (including children) with reduced physical, sensory, or mental capabilities, or lack of experiences and knowledge, unless they have been given supervision or instruction.
- Page 11 6. ELECTRICAL CONNECTION All the electrical connections must be executed by a qualified electrician. The supply frequency and voltage must correspond to those indicated on the pump plate. ATTENTION: Stop the power supply before opening the pump. You can access the connection area, unscrewing the screws that connect the cover to the motor casing in the models Compatta *(EVO), BIC *(EVO), Alpha-V *(EVO), AM-AT, DNA e DNB 2-110-150, while for DNA ..-2-220, DNA - DNB 4 poles, &...
- Page 12 Rotation direction (only for three phase pumps) After every new connection, loss of phase or voltage, it is possible that the phases are inverted, so check the rotation direction. The wrong rotation direction causes the overheating of the motor, induces strong vibrations, and considerably reduces the pump capacity.
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Page 13: Spare Parts List
8. INSPECTION AND MAINTENANCE For your personal safety during a simple inspection Before working on the pump, check the power supply is disconnected and the pump cannot energize. For personal cleanliness, be sure the pump has been carefully cleaned with water or specified products. If the pump is disassembled it is necessary to use working gloves. -
Page 14: Impeller Replacement
10. IMPELLER REPLACEMENT Series Compatta *(EVO), Alpha V *(EVO), BIC *(EVO), AM-AT, DNB 65 1. *Turn the pump upside down while keeping the oil plug turned upwards. 2. Remove the oil plug and let the oil flow out of the tank. 3. - Page 15 11. OIL REPLACEMENT The oil used to refill the chamber of our pumps is ecological, non-toxic, tasteless, and colorless. (Marcol 82 ESSO, Pharma 19, Q8 WF15 or equivalent product) Change the oil: • When at a simple inspection you find that it is mixed with other liquid •...
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Page 16: Replace Oil
12. MECHANICAL SEAL REPLACEMENT 12.1 Series: Compatta, Alpha V, BIC, AM-AT 1. Remove the impeller in accordance with section 10 “Impeller replacement”. 2. Using two slot-headed screwdrivers, pull out the old seal, prying first on the revolving part, then on the fixed ring. -
Page 17: Tools
13. TOOLS The tools necessary for a normal maintenance of the pumps are the following: • Allen screw keys of 4, 5 and 6 mm Phillips head screwdriver • • 2 slot head screwdrivers • Hexagonal keys of 8 and 17 mm 14. -
Page 18: Interven�Ons Recording
Interventions Recording Serial # Date Working Hours Notes Signature...
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