BJM Pumps FAHRENHEIT SK-F Series Installation, Operation & Maintenance Manual
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BJM Pumps FAHRENHEIT SK-F Series Installation, Operation & Maintenance Manual

Shredder pumps. electric submersible pumps
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INSTALLATION, OPERATION & MAINTENANCE MANUAL
Read this manual carefully before installing, operating or servicing these pump models.
Observe all safety information. Failure to comply with instructions may result in personal
injury and/or property damage. Please retain these instructions.
FAHRENHEIT
SK-F & SKX-F SERIES
SHREDDER PUMPS
Electric Submersible Pumps
Single Phase
208V & 230V
CAST IRON
SINGLE PHASE
SK1500C-F
316 STAINLESS STEEL
SINGLE PHASE
SKX750CSS-F
SKX1500CSS-F
®
Version 9/18/2018

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Summary of Contents for BJM Pumps FAHRENHEIT SK-F Series

  • Page 1 INSTALLATION, OPERATION & MAINTENANCE MANUAL ® FAHRENHEIT SK-F & SKX-F SERIES SHREDDER PUMPS Electric Submersible Pumps Single Phase 208V & 230V CAST IRON SINGLE PHASE SK1500C-F 316 STAINLESS STEEL SINGLE PHASE SKX750CSS-F SKX1500CSS-F Read this manual carefully before installing, operating or servicing these pump models. Observe all safety information.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ............................4 SAFETY ................................ 5 INSPECTION ..............................5 PRE-INSTALLATION INSPECTION ......................6 OIL FILL QUANTITY/TYPE ........................7 PUMP INSTALLATION ..........................7 POSITIONING THE PUMP ........................7 PUMP ROTATION ............................ 9 PUMP OPERATION ............................ 10 TYPICAL MANUAL WASTEWATERING INSTALLATION ................. 10 TYPICAL AUTOMATIC DEWATERING INSTALLATION ................

  • Page 3: Introduction

    INTRODUCTION This Installation, Operation and Maintenance manual provides important information on safety and the proper inspection, disassembly, assembly and testing of the BJM Pumps® SK- F & SKX-F Series submersible pump. This manual also contains information to optimize performance and longevity of your BJM Pumps® submersible pump. The F-Series Fahrenheit®...

  • Page 4: Safety

    SAFETY Pump installations are seldom identical. Each installation and application can vary due to many different factors. It is the owner/service mechanics responsibility to repair, service, and test to ensure that the pump integrity is not compromised according to this manual.

  • Page 5: Inspection

    Give it to the owner or affix it to the control panel when finished with the installation. If anything appears to be abnormal, contact your BJM Pumps® distributor or Industrial Flow Solutions Operating, LLC. If damaged, the pump may need to be repaired before use.

  • Page 6: Oil Fill Quantity/Type

    SK-F & SKX-F Series pumps have been evaluated for use with water or water based solutions with some solids. Please contact the manufacturer for additional information. The BJM Pumps® Shredder Pumps (7.5 HP and larger) are designed to handle unscreened sewage.

  • Page 7: Positioning The Pump

    POSITIONING THE PUMP BJM Pumps® SK-F & SKX-F Series pumps are designed to operate fully submerged. Data sheets can be obtained online at www.flowsolutions.com or by calling Industrial Flow Solutions Operating, LLC at 860-399-5937. • Do not run pump dry.

  • Page 8: Pump Rotation

    PUMP ROTATION If wired properly to the control, the single phase BJM Pumps® SK-F and SKX-F Series pump should operate with the correct pumping rotation. Verification is recommended prior to installing into the sump basin. Two ways to check the correct pump rotation: 1.

  • Page 9: Pump Operation

    Damage to the pump or personal injury may result from alterations. The BJM Pumps® SK-F and SKX-F series pumps require a special control that contains the starting components, thermal sensor and Seal Minder® connections.

  • Page 10: Typical Automatic Dewatering Installation

    Use with approved motor control that matches motor input in full load amperes. “UTILLISER UN DÉMARREAR APPROUVÉ CONVENANT AU COURANT Á PLEINE CHARGE DU MOTEUR.” BJM Pumps has been evaluated for use with water or water based solutions. Please contact the manufacturer for additional information.
  • Page 11 Figure 1 SKX750F-115 control Figure 2 SKX750F-230, SK1500-230 and SKX1500-230 control...

  • Page 12: Optional Float Connection

    OPTIONAL FLOAT CONNECTION BJM Pumps® utilizes a control for all of the single phase “F” series pumps. The wiring diagram included in this manual (and with the control) should be followed to properly connect the pump power and sensor leads to the control, and the power supply to the control.

  • Page 13: Pump Runs But Does Not Deliver Rated Capacity

    Pumps® recommends that all electrical service work be performed at the factory or by a factory trained and certified repair technician to insure that the materials and assembly methods meet BJM Pumps® standards. MAINTAINING YOUR PUMP • Pump should be disconnected from the electric power supply before proceeding to do any service or maintenance.

  • Page 14: Changing Seal Oil

    The BJM Pumps® “F” Series designed pumps utilize unique construction methods and materials. The interconnection of all wiring requires the use of a BJM Pumps® wire connection kit. Included in this kit are specific instructions on how a qualified factory trained and certified repair technician can perform this work properly.

  • Page 15: Exploded View Of Sk1500C-F

    EXPLODED VIEW OF SK1500C-F...

  • Page 16: Exploded View Of Skx750Css-F, Skx1500Css-F

    EXPLODED VIEW OF SKX750CSS-F, SKX1500CSS-F...

  • Page 17: Sk-F Series Parts List

    SK-F SERIES PARTS LIST Pump Model SK1500CF Pos. No. Part Description Item # 01-2 Stand Only 202858 Suction Cover, Hi-Chrome 202046 Impeller, Heat Treated DI* 204565 Pump Housing 203008 Oil Chamber Cover 202213 08-1 O-Ring (Kit Only) Lip Seal FKM 202232 Mechanical Seal FKM 204240...

  • Page 18: Skx-F Series Parts List

    SKX-F SERIES PARTS LIST Pump Model SKX750CSSF SKX1500CSSF Pos. No. Part Description Part # Part # 01-2 Stand Only 201988 201995 Suction Cover, Hi-Chrome Impeller 202951 204628** Pump Housing 202176 202172 07-1 O-Ring (Kit Only) Oil Chamber Cover 202214 202214 08-1 O-Ring (Kit Only) Lip Seal FKM...

  • Page 19: Single Phase Wiring Diagram

    SINGLE PHASE WIRING DIAGRAM 115V & 230V MODELS SK1500CF, SKX750CSS-F & SKX1500CSS-F...

  • Page 20: Seal Minder ® - Thermal Motor Sensor Switch

    The cable is designed for a high temperature environment. The proper replacement part can be found parts list found in this manual. BJM Pumps, can supply a control with the Seal Minder and Thermal sensor switch option. BJM Pumps requires the Seal Minder and...

  • Page 21: Warranty And Limitation Of Liability

    BJM Pumps, LLC’s liability for any breach of this warranty shall be limited solely to replacement or repair, at the sole option of BJM Pumps, LLC, of any part or parts of the Product found to be defective during the warranty period, provided the Product is properly installed and is being used as originally intended. Any breach of this warranty must be reported to BJM Pumps, LLC or BJM Pumps, LLC’s authorized service...

  • Page 22: Start-Up Report Form

    START-UP REPORT FORM This form is designed to record the initial installation, and to serve as a guide for troubleshooting at a later date (if needed). Industrial Flow Solutions Operating, LLC 104 John W Murphy Drive New Haven, CT 06513, USA Pump Owner’s Name Location of Installation Date of Installation:...
  • Page 23 START-UP REPORT FORM Are guide rails vertical? Is base elbow installed level? Liquid level controls: Model Is control installed away from turbulence? Float Operation Check Tip lowest float (stop float), all pumps should remain off. Tip second float (and stop float), one pump comes on. Tip third float (and stop float), both pumps on (alarm on simplex).
  • Page 24 START-UP REPORT FORM L1-L2 L2-L3 L3-L1 Amperage load connection, pump on FINAL CHECK Is pump secured properly? Was pump checked for leaks? Do check valves operate properly? Flow: Do pumps appear to operate at proper rate? Noise level: Acceptable Unacceptable Comments: Installed by: Company:...

  • Page 25: Notes

    NOTES:...
  • Page 26 Industrial Flow Solutions Operating, LLC 104 John W Murphy Drive, New Haven, CT 06513, USA Phone: (860) 399-5937 • Fax: (860) 399-7784 Email: sales@flowsolutions.com • Web Site: www.flowsolutions.com Seal Minder® and Fahrenheit® are registered trademarks of Industrial Flow Solutions Operating, LLC. All rights reserved. ©...
  • Page 27 INSTALLATION, OPERATION & MAINTENANCE MANUAL ® FAHRENHEIT SK-F & SKX-F SERIES SHREDDER PUMPS Electric Submersible Pumps Three Phase 208V, 230V, 460V & 575V CAST IRON THREE PHASE SK08C-F SK55C-F SK15C-F SK75C-F SK22C-F SK110C-F SK37C-F SK150C-F 316 STAINLESS STEEL THREE PHASE SKX08CSS-F SKX55CSS-F SKX15CSS-F...
  • Page 28 TABLE OF CONTENTS INTRODUCTION ............................4 SAFETY ................................ 5 INSPECTION ..............................6 PRE-INSTALLATION INSPECTION ......................6 OIL FILL QUANTITY/TYPE ........................8 PUMP INSTALLATION ..........................8 POSITIONING THE PUMP ........................9 PUMP ROTATION ..........................10 PUMP OPERATION ............................ 11 TYPICAL MANUAL WASTEWATERING INSTALLATION ................. 11 STOPPING .............................

  • Page 29: Introduction

    INTRODUCTION This Installation, Operation and Maintenance manual provides important information on safety and the proper inspection, disassembly, assembly and testing of the BJM Pumps® SK- F & SKX-F Series submersible pump. This manual also contains information to optimize performance and longevity of your BJM Pumps® submersible pump. The F-Series Fahrenheit®...

  • Page 30: Safety

    Hazards or unsafe practices which COULD result in personal injury or product or property damage. These instructions describe the procedure required and the possible damage which could result from failure to follow the procedure. SAFETY Pump installations are seldom identical. Each installation and application can vary due to many different factors.

  • Page 31: Inspection

    Give it to the owner or affix it to the control panel when finished with the installation. If anything appears to be abnormal, contact your BJM Pumps® distributor or Industrial Flow Solutions Operating, LLC. If damaged, the pump may need to be repaired before use.
  • Page 32 • Remove the air check screw on the motor housing. Using an air compressor, pressurize the motor chamber to 13 psi and check for leaks using a spray bottle. Repeat this procedure to check the seal chamber for leaks. • Inspect the power cable for any damage. For Storage Periods longer than 3 Years •...

  • Page 33: Oil Fill Quantity/Type

    SK-F & SKX-F Series pumps have been evaluated for use with water or water based solutions with some solids. Please contact the manufacturer for additional information. The BJM Pumps Shredder Pumps (7.5 HP and larger) are designed to handle unscreened sewage.

  • Page 34: Positioning The Pump

    Do not lift the pump by the power cable or discharge hose/piping. Proper lifting equipment (rope/chain) must be used. POSITIONING THE PUMP BJM Pumps® SK-F & SKX-F Series pumps are designed to operate fully submerged. Data sheets can be obtained online at www.flowsolutions.com or by calling Industrial Flow Solutions Operating, LLC at 860-399-5937.

  • Page 35: Pump Rotation

    PUMP ROTATION Two ways to check the correct pump rotation: 1. By looking at the impeller; the rotation of the impeller should be counter clockwise as shown in the picture below. 2. By looking from the top of the pump. Since the impeller cannot be seen, the best way to check the rotation is to check the kick back motion of the pump when the pump just starts.

  • Page 36: Pump Operation

    PUMP OPERATION This pump is designed to handle dirty water that contains some solids. It is not designed to pump volatile or flammable liquids. Do not attempt to pump any liquids which may damage the pump or endanger personnel as a result of pump failure.

  • Page 37: Stopping

    STOPPING To stop the pump (manual and automatic mode), unplug it from the power source, turn off the breaker, or turn the power source off (generator). Typical 3 phase manual control 1 TYPICAL AUTOMATIC WASTEWATERING INSTALLATION NOTE: Maximum recommended starts should not exceed 10 times per hour.

  • Page 38: Stopping

    Use with approved motor control that matches motor input in full load amperes. “UTILLISER UN DÉMARREAR APPROUVÉ CONVENANT AU COURANT Á PLEINE CHARGE DU MOTEUR.” BJM Pumps has been evaluated for use with water or water based solutions. Please contact the manufacturer for additional information.

  • Page 39: Three Phase Wiring Instructions

    THREE PHASE WIRING INSTRUCTIONS FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP FROM ITS POWER SOURCE BEFORE HANDLING. “Risk of electrical shock” Do not remove power supply cord and strain relief or connect conduit directly to the pump. Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician.

  • Page 40: Trouble Shooting

    DO NOT PLACE HANDS IN PUMP SUCTION WHILE CHECKING MOTOR ROTATION. TO DO SO WILL CAUSE SERVER PERSONAL INJURY. Three phase pumps have integral motor overload protection. It is recommended that all three phase pumps using a motor starting device also incorporate motor overload protection.

  • Page 41: Servicing Your Submersible Pump

    Pump should be disconnected from the electric power supply before proceeding to do any service or maintenance. To service or repair your pump, please contact your local BJM Pumps® distributor. Service should only be performed by a qualified electrician. The design of the “F”...
  • Page 42 The BJM Pumps® “F” Series designed pumps utilize unique construction methods and materials. The interconnection of all wiring requires the use of a BJM Pumps® wire connection kit. Included in this kit are specific instructions on how a qualified factory trained and certified repair technician can perform this work properly.

  • Page 43: Exploded View Of Sk08C-F, Sk15C-F

    EXPLODED VIEW OF SK08C-F, SK15C-F...

  • Page 44: Exploded View Of Skx08Css-F, Skx15Css-F

    EXPLODED VIEW OF SKX08CSS-F, SKX15CSS-F...

  • Page 45: Exploded View Of Sk22C-F, Sk37C-F

    EXPLODED VIEW OF SK22C-F, SK37C-F...

  • Page 46: Exploded View Of Skx22Css-F, Skx37Css-F

    EXPLODED VIEW OF SKX22CSS-F, SKX37CSS-F...

  • Page 47: Exploded View Of Sk55C-F, Skx55Css-F, Sk75C-F, Skx75Css-F

    EXPLODED VIEW OF SK55C-F, SKX55CSS-F, SK75C-F, SKX75CSS-F...

  • Page 48: Exploded View Of Sk110C-F, Skx110Css-F, Sk150C-F, Skx150Css-F

    EXPLODED VIEW OF SK110C-F, SKX110CSS-F, SK150C-F, SKX150CSS-F...

  • Page 49: Sk-F Series Parts List

    SK-F SERIES PARTS LIST Pump Model SK08CF SK15CF SK22CF SK37CF SK55CF SK75CF SK110CF SK150CF Pos. No. Part Description Item # Item # Item # Item # Item # Item # Item # Item # 01-2 Stand Only 202847 202858 202850 202855 201998 201998...
  • Page 50 Seal Minder Probe 202408 202408 202410 202410 204001 204001 204001 204001 Ground Wire w/Ring Term. 203145 203145 203145 203145 203145 203145 203145 203145 Power Cord Line Clip / Strain Relief 203161 203161 202497 202497 202497 202497 202500 202500 Seal Minder Sensor Cord Line Clip 203163 203163 203163...

  • Page 51: Skx-F Series Parts List

    SKX-F SERIES PARTS LIST Pump Model SKX08CSSF SKX15CSSF SKX22CSSF SKX37CSSF SKX55CSSF SKX75CSSF SKX110CSSF SKX150CSSF Pos. No. Part Description Item # Item # Item # Item # Item # Item # Item # Item # 01-2 Stand Only 201988 201995 201989 201994 201999 201999...
  • Page 52 Power Cord Line Clip / Strain Relief 203161 203161 202499 202499 202499 202499 202500 20250 Seal Minder Cable Line Clip 203163 203163 203163 203163 203163 203163 203163 20316 Handle / Chain Handle 202517 202517 202510 202510 Lifting Ring 202520 202520 202520 20252 Bolt - Suction Cover...

  • Page 53: Three Phase Wiring Diagrams

    THREE PHASE WIRING DIAGRAMS 208V MODELS SK08C-F, SKX08CSS-F, SK15C-F, SKX15CSS-F, SK22C-F, SKX22CSS-F, SK37C-F, SKX37CSS-F, SK55C-F, SKX55CSS-F...

  • Page 54: 230V

    230V MODELS SK08C-F, SKX08CSS-F, SK15C-F, SKX15CSS-F, SK22C-F, SKX22CSS-F, SK37C-F, SKX37CSS-F, SK55C-F, SKX55CSS-F, SKX75C-F, SKX75CSS-F, SK110C-F, SKX110CSS-F...

  • Page 55: 460V

    460V MODELS SK08C-F, SKX08CSS-F, SK15C-F, SKX15CSS-F, SK22C-F, SKX22CSS-F, SK37C-F, SKX37CSS-F, SK55C-F, SKX55CSS-F, SKX75C-F, SKX75CSS-F, SK110C-F, SKX110CSS-F, SK150C-F, SKX150CSS-F...

  • Page 56: 575V

    575V MODELS SK08C-F, SKX08CSS-F, SK15C-F, SKX15CSS-F, SK22C-F, SKX22CSS-F, SK37C-F, SKX37CSS-F, SK55C-F, SKX55CSS-F, SKX75C-F, SKX75CSS-F, SK110C-F, SKX110CSS-F, SK150C-F, SKX150CSS-F...

  • Page 57: Seal Minder - Thermal Motor Sensor Switch

    Fahrenheit™ Series high temperature pumps. The cable is designed for a high temperature environment. The proper replacement part can be found parts list found in this manual. BJM Pumps, can supply a control with the Seal Minder and Thermal sensor switch option. Separate stand alone Seal Minder alarm panels are also available.

  • Page 59: Warranty And Limitation Of Liability

    BJM Pumps, LLC’s liability for any breach of this warranty shall be limited solely to replacement or repair, at the sole option of BJM Pumps, LLC, of any part or parts of the Product found to be defective during the warranty period, provided the Product is properly installed and is being used as originally intended. Any breach of this warranty must be reported to BJM Pumps, LLC or BJM Pumps, LLC’s authorized service...

  • Page 60: Start-Up Report Form

    START-UP REPORT FORM START-UP REPORT FORM This form is designed to record the initial installation, and to serve as a guide for troubleshooting at a later date (if needed). Industrial Flow Solutions Operating, LLC 104 John W Murphy Drive New Haven, CT 06513, USA Pump Owner’s Name Location of Installation Date of Installation:...
  • Page 61 START-UP REPORT FORM Are guide rails vertical? Is base elbow installed level? Liquid level controls: Model Is control installed away from turbulence? Float Operation Check Tip lowest float (stop float), all pumps should remain off. Tip second float (and stop float), one pump comes on. Tip third float (and stop float), both pumps on (alarm on simplex).
  • Page 62 START-UP REPORT FORM L1-L2 L2-L3 L3-L1 Amperage load connection, pump on FINAL CHECK Is pump secured properly? Was pump checked for leaks? Do check valves operate properly? Flow: Do pumps appear to operate at proper rate? Noise level: Acceptable Unacceptable Comments: Installed by: Company:...

  • Page 63: Notes

    NOTES:...
  • Page 64 Industrial Flow Solutions Operating, LLC 104 John W Murphy Drive, New Haven, CT 06513, USA Phone: (860) 399-5937 • Fax: (860) 399-7784 Email: sales@flowsolutions.com • Web Site: www.flowsolutions.com Seal Minder® and Fahrenheit® are registered trademarks of Industrial Flow Solutions Operating, LLC. All rights reserved. ©...

This manual is also suitable for:

Fahrenheit skx-f seriesFahrenheit sk1500c-fFahrenheit skx750css-fFahrenheit skx1500css-f

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