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INSTALLATION, OPERATION & MAINTENANCE MANUAL
SINGLE PHASE
S750C
S1500C
SINGLE PHASE
SX750CSS
SX1500CSS
Read this manual carefully before installing, operating or servicing these pump models.
Observe all safety information. Failure to comply with instructions may result in personal
injury and/or property damage. Please retain these instructions.
S & SX SERIES
SIDE DISCHARGE
Electric Submersible Pumps
Single Phase
115V & 230V
Three Phase
208V, 230V, 460V & 575V
CAST IRON
316 STAINLESS STEEL
THREE PHASE
S08C
S15C
S22C
S37C
S55C
S75C
THREE PHASE
SX08CSS
SX15CSS
SX22CSS
SX37CSS
SX55CSS
SX75CSS
Version 1/27/16
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Table of Contents
Related Manuals for BJM Pumps S Series
Summary of Contents for BJM Pumps S Series
- Page 1 INSTALLATION, OPERATION & MAINTENANCE MANUAL S & SX SERIES SIDE DISCHARGE Electric Submersible Pumps Single Phase 115V & 230V Three Phase 208V, 230V, 460V & 575V CAST IRON SINGLE PHASE THREE PHASE S750C S08C S1500C S15C S22C S37C S55C S75C 316 STAINLESS STEEL SINGLE PHASE THREE PHASE...
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Page 2: Table Of Contents
EXPLODED VIEW OF S22C, SX22CSS, S37C, SX37CSS ......................20 EXPLODED VIEW OF S55C, SX55CSS, S75C, SX75CSS ......................21 S SERIES PARTS LIST ................................... 22 SX SERIES PARTS LIST ................................24 SINGLE PHASE WIRING DIAGRAM 115V & 230V W/GOVERNOR SWITCH ................. 26 MODELS S750C, SX750CSS, S1500C, SX1500CSS ...................... -
Page 3: Introduction
Pumps® S & SX Series submersible pump. This manual also contains information to optimize performance and longevity of your BJM Pumps® submersible pump. The submersible S Series pumps are designed to pump water. The SX Series pumps are designed to pump corrosive liquids in concentrations chemically compatible with 316SS and FKM. -
Page 4: Safety
SAFETY Pump installations are seldom identical. Each installation and application can vary due to many different factors. It is the owner/service mechanics responsibility to repair, service, and test to ensure that the pump integrity is not compromised according to this manual. -
Page 5: Inspection
Give it to the owner or affix it to the control panel when finished with the installation. If anything appears to be abnormal, contact your BJM Pumps® distributor or Industrial Flow Solutions Operating, LLC. If damaged, the pump may need to be repaired before use. -
Page 6: Oil Fill Quantity/Type
For Storage Periods longer than 3 Years Disassemble the pump and replace all of the O-rings, the Mechanical Seal, Seal Chamber Oil, and the Lip Seal. Repack the Bearings. Remove the air check screw on the motor housing. Using an air compressor, pressurize the motor chamber to 13 psi and check for leaks using a spray bottle. -
Page 7: Positioning The Pump
Proper lifting equipment (rope/chain must be used. POSITIONING THE PUMP BJM Pumps® S & SX Series pumps are designed to operate fully or partially submerged. Avoid running the pump dry for extended periods of time. Refer to data sheet for minimum submersion depth for your particular model. Data sheets can be obtained online at www.flowsolutions.com... -
Page 8: Pump Rotation
PUMP ROTATION Two ways to check the correct pump rotation: 1. By looking at the impeller; the rotation of the impeller should be counter clockwise as shown in the picture below. 2. By looking from the top of the pump. Since the impeller cannot be seen, the best way to check the rotation is to check the kick back motion of the pump when the pump just starts. -
Page 9: Pump Operation
PUMP OPERATION This pump is designed to handle dirty water that contains some solids. It is not designed to pump volatile or flammable liquids. Do not attempt to pump any liquids which may damage the pump or endanger personnel as a result of pump failure. -
Page 10: Typical Automatic Dewatering Installation
Typical 3 phase manual control 1 TYPICAL AUTOMATIC DEWATERING INSTALLATION NOTE: Maximum recommended starts should not exceed 10 times per hour. Float switches (wired into the pump motor or piggy-back style) are available from the factory as an option. Note: 208V, 230V, 460V & 575V pumps do not have a plug installed. Three phase pumps need a separate control box with float(s) for automatic operation. -
Page 11: Stopping
Use with approved motor control that matches motor input in full load amperes. “UTILLISER UN DÉMARREAR APPROUVÉ CONVENANT AU COURANT Á PLEINE CHARGE DU MOTEUR.” BJM Pumps has been evaluated for use with water or water based solutions. Please contact the manufacturer for additional information. SINGLE PHASE WIRING INSTRUCTIONS FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP FROM ITS POWER SOURCE BEFORE HANDLING. -
Page 12: Three Phase Wiring Instructions
wired and grounded in accordance with the National Electrical Code and all applicable local codes and ordinances. “Risk of electrical shock” Do not remove power supply cable and strain relief or connect conduit directly to the pump. Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician. - Page 13 Typical 3 phase Auto Control 1 Before installing a pump, check the pump rotation to insure that wiring has been connected properly to power source, and that the green lead of power cable (See wiring diagram), is connected to a valid ground, momentarily energize the pump, observing the directions of kick back due to starting torque.
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Page 14: Trouble Shooting
Pump should be disconnected from the electric power supply before proceeding to do any service or maintenance. To service or repair your pump, please contact your local BJM Pumps® distributor. Service should only be performed by a qualified electrician. MAINTAINING YOUR PUMP ... - Page 15 S/SX/J/JX/R/RX/KZN/KB/KZE model pumps, BJM Pumps offers an impeller shim kit. The shims are designed to go on the shaft behind the impeller to adjust the clearance between the impeller vane and the suction cover to the target specification of the 0.010 inch to 0.020 inch.
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Page 16: Changing Seal Oil
7. Select a set of shims that will give you a measurement that fits between your minimum and maximum calculated shim height. Note that the closer the clearance is to 0.010 inch, the better the shredding and hydraulic performance of the pump. - Page 17 EXPLODED VIEW OF SX1500CSS...
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Page 18: Exploded View Of S750C, Sx750Css, S1500C, Sx1500Css
EXPLODED VIEW OF S750C, SX750CSS, S1500C... -
Page 19: Exploded View Of S08C, Sx08Css, S15C, Sx15Css
EXPLODED VIEW OF S08C, SX08CSS, S15C, SX15CSS... -
Page 20: Exploded View Of S22C, Sx22Css, S37C, Sx37Css
EXPLODED VIEW OF S22C, SX22CSS, S37C, SX37CSS... -
Page 21: Exploded View Of S55C, Sx55Css, S75C, Sx75Css
EXPLODED VIEW OF S55C, SX55CSS, S75C, SX75CSS... -
Page 22: S Series Parts List
S SERIES PARTS LIST Pump Model S750C S1500C S08C S15C S22C S37C S55C S75C Item # Item # Item # Item # Item # Item # Item # Item # Pos. No. Part Description 01-2 Stand 202843 201986 202843 201986 201990 201992 201996 201996... - Page 23 Overload Protector 230V, 3PH 202385 202388 202390 202392 202394 202396 Overload Protector 460V, 3PH 202387 202386 202389 202391 202393 202394 Overload Protector 575V, 3PH 202399 202387 202386 202389 202391 202393 Capacitor 115V 202417 Capacitor 230V 202418 202420 Pump Top Cover (W/ Sensor opening) 202433 202433 202435 202435 202818 202437 202439 202439 26-1 O-Ring (Kit Only)
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Page 24: Sx Series Parts List
SX SERIES PARTS LIST Pump Model SX750CSS SX1500CSS SX08CSS SX15CSS SX22CSS SX37CSS SX55CSS SX75CSS Part Description Item # Item # Item # Item # Item # Item # Item # Item # Pos. No. 01-2 Stand 201985 201987 201985 201987 201991 201993 201997... - Page 25 Capacitor 230V 202418 202420 Pump Top Cover (W/ Sensor opening) 202434 202434 202436 202436 202438 202438 202440 202440 26-1 O-Ring (Kit Only) Power Cable w/ Gland- 115V,1PH 204262 Power Cable w/ Gland-230V, 1PH, No Plug 201695 201695 Power Cable w/ Gland- 3PH 201702 201702 203443...
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Page 26: Single Phase Wiring Diagram 115V & 230V W/Governor Switch
SINGLE PHASE WIRING DIAGRAM 115V & 230V W/GOVERNOR SWITCH MODELS S750C, SX750CSS, S1500C, SX1500CSS... -
Page 27: Three Phase Wiring Diagrams
THREE PHASE WIRING DIAGRAMS 208V MODELS S08C, SX08CSS, S15C, SX15CSS, S22C, SX22CSS, S37C, SX37CSS, S55C, SX55CSS, S75C, SX75CSS... -
Page 28: 230V
230V MODELS S08C, SX08CSS, S15C, SX15CSS, S22C, SX22CSS, S37C, SX37CSS, S55C, SX55CSS, S75C, SX75CSS... -
Page 29: 460V
460V MODELS S08C, SX08CSS, S15C, SX15CSS, S22C, SX22CSS, S37C, SX37CSS, S55C, SX55CSS, S75C, SX75CSS... -
Page 30: 575V
575V MODELS S08C, SX08CSS, S15C, SX15CSS, S22C, SX22CSS, S37C, SX37CSS, S55C, SX55CSS, S75C, SX75CSS... -
Page 31: Seal Minder
Seal Minder cap (P/N M02738) and gasket (P/N M05121 for Buna, P/N M05121V for FKM). This should be done by an authorized BJM Pumps® service center or distributor as not to void warranty (detailed instruction sheet available for this procedure). -
Page 32: Warranty And Limitation Of Liability
BJM Pumps, LLC’s liability for any breach of this warranty shall be limited solely to replacement or repair, at the sole option of BJM Pumps, LLC, of any part or parts of the Product found to be defective during the warranty period, provided the Product is properly installed and is being used as originally intended. -
Page 33: Start-Up Report Form
START-UP REPORT FORM START-UP REPORT FORM This form is designed to record the initial installation, and to serve as a guide for troubleshooting at a later date (if needed). Industrial Flow Solutions Operating, LLC 104 John W Murphy Drive New Haven, CT 06513, USA Pump Owner’s Name Location of Installation Date of Installation:... - Page 34 START-UP REPORT FORM Are guide rails vertical? Is base elbow installed level? Liquid level controls: Model Is control installed away from turbulence? Float Operation Check Tip lowest float (stop float), all pumps should remain off. Tip second float (and stop float), one pump comes on. Tip third float (and stop float), both pumps on (alarm on simplex).
- Page 35 START-UP REPORT FORM L1-L2 L2-L3 L3-L1 Amperage load connection, pump on FINAL CHECK Is pump secured properly? Was pump checked for leaks? Do check valves operate properly? Flow: Do pumps appear to operate at proper rate? Noise level: Acceptable Unacceptable Comments: Installed by: Company:...
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Page 36: Notes
NOTES:... - Page 37 Industrial Flow Solutions Operating, LLC 104 John W Murphy Drive, New Haven, CT 06513, USA Phone: (860) 399-5937 • Fax: (860) 399-7784 Email: sales@flowsolutions.com • Web Site: www.flowsolutions.com Seal Minder® is a registered trademark of Industrial Flow Solutions Operating, LLC. All rights reserved. ©...
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