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INSTALLATION, OPERATION & MAINTENANCE MANUAL
S INGLE PHASE
U U
J400
J750
J1500
J1500H
S INGLE PHASE
U U
JX400SS
JX750SS
JX1500SS
JX1500HSS
Read this manual carefully before installing, operating or servicing these pump models.
O bserve all safety information.
U U
injury and/or property damage. Please retain these instructions.
J & JX SERIES
SIDE DISCHARGE
Electric Submersible Pumps
Single Phase
115 & 230V
Three Phase
208V, 230V, 460V & 575V
C AST IRON
U U
U U
3 16 STAINLESS STEEL
U
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Failure to comply with instructions may result in personal
U U
U U
T HREE PHASE
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J08
J15H
J15
J22H
J22
J37H
J37
J55CH
J55C
J75CH
J75C
U
T HREE PHASE
U U
JX08SS
JX15HSS
JX15SS
JX22HSS
JX22SS
JX37HSS
JX37SS
JX55CHSS
JX55CSS
JX75CHSS
JX75CSS
U U
U U
Version 7-11-16
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Table of Contents
Related Manuals for BJM Pumps J Series
Summary of Contents for BJM Pumps J Series
- Page 1 INSTALLATION, OPERATION & MAINTENANCE MANUAL J & JX SERIES SIDE DISCHARGE Electric Submersible Pumps Single Phase 115 & 230V Three Phase 208V, 230V, 460V & 575V C AST IRON S INGLE PHASE T HREE PHASE J400 J15H J750 J22H J1500 J37H J1500H J55CH...
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Page 3: Table Of Contents
EXPLODED VIEW OF JX08SS, JX15SS, JX15HSS (PRECISION CAST MODELS) ..................21 EXPLODED VIEW OF JX22SS, JX37SS (PRECISION CAST MODELS) ...................... 22 J SERIES PARTS LIST ....................................23 JX PRECISION CAST PARTS LIST ................................25 SINGLE PHASE WIRING DIAGRAM 115V & 230V W/O GOVERNOR SWITCH................... 27 MODELS J400, JX400SS ..................................27... -
Page 4: Introduction
INTRODUCTION This Installation, Operation and Maintenance manual provides important information on safety and the proper inspection, disassembly, assembly and testing of the BJM Pumps® J & JX Series submersible pump. This manual also contains information to optimize performance and longevity of your BJM Pumps submersible pump. -
Page 5: Safety
SAFETY Pump installations are seldom identical. Each installation and application can vary due to many different factors. It is the owner/service mechanics responsibility to repair, service, and test to ensure that the pump integrity is not compromised according to this manual. -
Page 6: Inspection
INSPECTION Review all safety information before servicing pump. The following are recommended installation practices/procedures for the pump. If there are questions in regards to your specific application, contact your local BJM Pumps distributor or BJM Pumps, LLC. PRE-INSTALLATION INSPECTION 1) Check the pump for damage that may have occurred during shipment. -
Page 7: Oil Fill Quantity/Type
Note: For EPDM seals propylene glycol is used in the seal chamber OIL FILL QUANTITY/TYPE Qty. oil in seal chamber Models U.S. fl. oz. C.C. Type of oil J400 ISO 32 NSF Food Mineral Grade J750 ISO 32 NSF Food Mineral Grade J1500 ISO 32 NSF Food Mineral Grade ISO 32 NSF Food Mineral Grade... -
Page 8: Pump Installation
Proper lifting equipment (rope/chain) must be used. POSITIONING THE PUMP BJM Pumps, J & JX Series pumps are designed to operate fully or partially submerged. Do not run the pump dry. Refer to data sheet for minimum submersion depth for your particular model. -
Page 9: Pump Rotation
PUMP ROTATION Two ways to check the correct pump rotation: 1. By looking at the impeller; the rotation of the impeller should be counter clockwise as shown in the picture below. 2. By looking from the top of the pump. Since the impeller cannot be seen, the best way to check the rotation is to check the kick back motion of the pump when the pump just starts. -
Page 10: Pump Operation
PUMP OPERATION This pump is designed to handle dirty water that contains some solids. It is not designed to pump volatile or flammable liquids. Do not attempt to pump any liquids which may damage the pump or endanger personnel as a result of pump failure. -
Page 11: Typical Automatic Dewatering-Effluent Installation
Single phase pumps always use a three-prong grounded receptacle. It is recommended that a Ground Fault Interrupter (GFI) type receptacle (or equivalent) be used. STOPPING To stop the pump (manual and automatic mode), unplug it from the power source, turn off the breaker, or turn the power source off (generator). -
Page 12: Intended Methods Of Connection
Use with approved motor control that matches motor input in full load amperes. “UTILLISER UN DÉMARREAR APPROUVÉ CONVENANT AU COURANT Á PLEINE CHARGE DU MOTEUR.” BJM Pumps has been evaluated for use with water or water based solutions. Please contact the manufacturer for additional information. -
Page 13: Single Phase Wiring Instructions
SINGLE PHASE WIRING INSTRUCTIONS FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP FROM ITS POWER SOURCE BEFORE HANDLING. Single phase pumps are supplied with a three prong grounded plug to help protect you against the possibility of electrical shock. DO NOT UNDER ANY CIRCUMSTANCES REMOVE THE GROUND PIN. The three prong plug must be inserted into a mating three prong grounded receptacle. -
Page 14: Trouble Shooting
“Risk of electrical shock” Do not remove power supply cord and strain relief or connect conduit directly to the pump. Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician. To automatically operate a non-automatic three phase pump, a control panel is required. -
Page 15: Pump Runs But Does Not Deliver Rated Capacity
Pump should be disconnected from the electric power supply before proceeding to do any service or maintenance. To service or repair your pump, please contact your local BJM Pumps distributor. Service should only be performed by a qualified electrician. MAINTAINING YOUR PUMP ... - Page 16 8) Remove the inspection screw for the oil 9) Remove the screws that hold the oil chamber (pos#50-08). Pour out a small chamber cover in place & remove the sample of the oil. If it is milky white, or oil. contains water, then the oil and 10) Replace the mechanical seal if possible, the mechanical seal, should...
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Page 17: Exploded View Of J400, Jx400Ss
EXPLODED VIEW OF J400, JX400SS... -
Page 18: Exploded View Of J750, J1500, J1500H
EXPLODED VIEW OF J750, J1500, J1500H... -
Page 19: Exploded View Of J08, J15, J15H
EXPLODED VIEW OF J08, J15, J15H... -
Page 20: Exploded View Of J22, J22H, J37, J37H
EXPLODED VIEW OF J22, J22H, J37, J37H... -
Page 21: Exploded View Of J55C, Jx55Css, J55Ch, Jx55Chss, J75C, Jx75Css, J75Ch, Jx75Chss
EXPLODED VIEW OF J55C, JX55CSS, J55CH, JX55CHSS, J75C, JX75CSS, J75CH, JX75CHSS... -
Page 22: Exploded View Of Jx750Ss, Jx1500Ss, Jx1500Hss (Precision Cast Models)
EXPLODED VIEW OF JX750SS, JX1500SS, JX1500HSS (PRECISION CAST MODELS) -
Page 23: Exploded View Of Jx08Ss, Jx15Ss, Jx15Hss (Precision Cast Models)
EXPLODED VIEW OF JX08SS, JX15SS, JX15HSS (PRECISION CAST MODELS) -
Page 24: Exploded View Of Jx22Ss, Jx37Ss (Precision Cast Models)
EXPLODED VIEW OF JX22SS, JX37SS (PRECISION CAST MODELS) -
Page 25: J Series Parts List
J SERIES PARTS LIST Pump Model J150 J400 J750 J1500 J1500H J15H J22H J37H J55C J55CH J75C J75CH Pos. No. Part Description Item # Item # Item # Item # Item # Item # Item # Item # Item # Item # Item # Item # Item # Item # Item # Item #... - Page 26 Overload 460V, 3PH 202387 202386 202386 202389 202389 202391 202391 202393 202393 202394 202394 Overload 575V, 3PH 202399 202387 202387 202386 202386 202389 202389 202391 202391 202393 202393 Capacitor 115V 202414 202415 202417 Capacitor 230V 202416 202418 202420 202420 Pump Top Cover 203119 203120 202433 202433 202433 202435 202435 202435 202445 202445 202445 202445 202439 202439 202439 202439...
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Page 27: Jx Precision Cast Parts List
JX PRECISION CAST PARTS LIST... -
Page 29: Single Phase Wiring Diagram 115V & 230V W/O Governor Switch
SINGLE PHASE WIRING DIAGRAM 115V & 230V W/O GOVERNOR SWITCH MODELS J400, JX400SS... -
Page 30: Models J750, Jx750, J1500, Jx1500H, Jx1500Hss
MODELS J750, JX750, J1500, JX1500H, JX1500HSS... -
Page 31: Three Phase Wiring Diagram
THREE PHASE WIRING DIAGRAM 208V MODELS J08, JX08SS, J15, JX15SS, J15H, JX15HSS, J22, JX22SS, J22H, JX22HSS, J37. JX37SS, J37H, J37HSS, J55C, J55CSS, J55CH, J55CHSS, J75C, JX75CSS, J75CH, J75CHSS... -
Page 32: 230V
230V MODELS J08, JX08SS, J15, JX15SS, J15H, JX15HSS, J22, JX22SS, J22H, JX22HSS, J37. JX37SS, J37H, J37HSS, J55C, J55CSS, J55CH, J55CHSS, J75C, JX75CSS, J75CH, J75CHSS... -
Page 33: 460V
460V MODELS J08, JX08SS, J15, JX15SS, J15H, JX15HSS, J22, JX22SS, J22H, JX22HSS, J37, JX37SS, J37H,J37HSS, J55C, J55CSS, J55CH, J55CHSS, J75C, JX75CSS, J75CH, J75CHSS... -
Page 34: 575V
575V MODELS J08, JX08SS, J15, JX15SS, J15H, JX15HSS, J22, JX22SS, J22H, JX22HSS, J37. JX37SS, J37H, J37HSS, J55C, J55CSS, J55CH, J55CHSS, J75C, JX75CSS, J75CH, J75CHSS... -
Page 35: Seal Minder
SEAL MINDER®... - Page 36 Seal Minder™ is an optional accessory on the J & JX Series. (Not available on the J400 or JX400)
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Page 37: Warranty And Limitation Of Liability
BJM Pumps, LLC’s liability for any breach of this warranty shall be limited solely to replacement or repair, at the sole option of BJM Pumps, LLC, of any part or parts of the Product found to be defective during the warranty period, provided the Product is properly installed and is being used as originally intended. -
Page 38: Start-Up Report Form
START-UP REPORT FORM This form is designed to record the initial installation, and to serve as a guide for troubleshooting at a later date (if needed). BJM Pumps, LLC 123 Spencer Plain Road Old Saybrook, CT. 06475 Pump Owner’s Name... - Page 39 START-UP REPORT FORM presence? Are guide rails exactly vertical? Is base elbow installed level? Liquid level controls: Model control installed away from turbulence? Operation Check Tip lowest float (stop float), all pumps should remain off. Tip second float (and stop float), one pump comes on. Tip third float (and stop float), both pumps on (alarm on simplex).
- Page 40 START-UP REPORT FORM Voltage supply at panel line connection, pump on L1-L2 L2-L3 L3-L1 Amperage load connection, pump on FINAL CHECK Is pump secured properly? Was pump checked for leaks? Do check valves operate properly? Flow: Does station appear to operate at proper rate? Noise level: Acceptable...
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Page 41: Notes
NOTES:... - Page 42 123 Spencer Plain Road • PO Box 1138 • Old Saybrook, CT 06475, USA • Phone: (860) 399-5937 • Fax: (860) 399-7784 Email: sales@bjmpumps.com • Web Site: www.bjmpumps.com BJM Pumps & Seal Minder is a registered trademark of BJM Pumps, LLC Copyright © 2006-2013 BJM Pumps, LLC. All rights reserved.
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