Graco ToughTek SL340e Instructions Manual

Graco ToughTek SL340e Instructions Manual

Portable self-leveling underlayment pump

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Instructions
ToughTek
Self-Leveling Underlayment Pump
Electric sprayer for water-based cementitious underlayment material.
For professional use only.
Not approved for use in explosive atmospheres or hazardous locations.
600 psi (4.13 MPa, 41.3 bar)
Maximum Fluid Working Pressure
See page 3 for model information and approvals.
Important Safety Instructions
Read all warnings and instructions in this
manual before using the equipment.
Save these instructions.
®
SL340e Portable
3A7382B
EN

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  • Page 1 Instructions ® ToughTek SL340e Portable 3A7382B Self-Leveling Underlayment Pump Electric sprayer for water-based cementitious underlayment material. For professional use only. Not approved for use in explosive atmospheres or hazardous locations. 600 psi (4.13 MPa, 41.3 bar) Maximum Fluid Working Pressure See page 3 for model information and approvals.
  • Page 2: Table Of Contents

    Prime with Material ..... . 13 Graco Standard Warranty ....34 Pouring .
  • Page 3: Models

    Electric Country Model Requirements 25B507 120 V, 15 A, 50/60 Hz, 1 Phase North America Related Manuals Manuals are available at www.graco.com Manual in English Description 3A3112 ToughTek F340e Remote Switch Accessory Kit 17G554 3A5637 ToughTek Camlock Mortar Hose 3A4554...
  • Page 4: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 5 Warnings WARNING SKIN INJECTION HAZARD High-pressure fluid from applicator, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. • Do not point applicator at anyone or at any part of the body.
  • Page 6 Warnings WARNING PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage. • Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.
  • Page 7: Component Identification

    Component Identification Component Identification Overview Ref. Description Electric Motor Pump Lower Fluid Drain/Purge Valve Fluid Outlet Flow Adjustment Knob Hopper Over-Center Latch Control Board Status Light Hopper Clamp Motor Power Switch Inlet Latch 3A7382B...
  • Page 8: Fluid Drain/Purge Valve

    Component Identification Fluid Drain/Purge Valve Motor Power Switch The motor power switch (S) must be in the ON position for the sprayer to pump material. To avoid injury from splashing fluid, never open a cam-lock hose or applicator fitting while there is pressure in the fluid line.
  • Page 9: Grounding

    Grounding Grounding Extension Cords • Use only a 3-wire extension cord that has a grounding plug and a grounding receptacle that The equipment must be grounded to reduce the risk accepts the plug on the product. of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode.
  • Page 10: Operation

    Operation Operation 4. Attach hose to applicator fluid inlet and pump fluid Setup outlet (F), then secure Velcro straps (V) around the cam lock fitting. To avoid tipping over, make sure the cart is on a flat and level surface. Failure to do so could result in injury or equipment damage.
  • Page 11: Flush

    Operation 1. Follow the Pressure Relief Procedure on page 15. Flush 2. Place the hose outlet in a waste container. The waste container must be large enough to hold all dispensed material. NOTICE Failure to flush prior to material curing in the system will result in damage to system and may require replacement of all system parts in contact with the material.
  • Page 12 Operation 9. Circulate clean water: c. Reattach the hose to the pump outlet and turn the motor power switch (S) to ON to resume a. Fill the system hopper with clean water. flushing the hose. b. Use a scrub brush to scrub the walls of the d.
  • Page 13: Mix The Material

    Operation Always push out any remaining water into a waste Mix the Material container before circulating material. Always circulate clean material back into the hopper for a few minutes Always follow the material manufacturer’s instructions before beginning to pour. for the material being sprayed. Material must be thoroughly mixed to a smooth consistency before 1.
  • Page 14: Pouring

    Operation 3. Turn the motor power switch (S) to ON. Pouring Prevent Pack-out To avoid “packing out” the pump or hose: • Use the lowest pressure and largest nozzle size that provides an acceptable flow rate. This will also result in seals and wear parts lasting much longer. •...
  • Page 15: Pressure Relief Procedure

    Operation 4. If the ball valve kit (17J703) has been installed, Pressure Relief Procedure open the ball valve. Follow the Pressure Relief Procedure 5. If you suspect the hose is completely clogged, or whenever you see this symbol. that pressure has not been fully relieved after following the previous steps, slowly open the fluid drain/purge valve (C) at the pump outlet and drain material into a waste pail.
  • Page 16: Shutdown

    Operation Shutdown Lifting Instructions When lifting the unit, only lift at the points indicated by the arrows shown in the illustration. Never lift with the hopper attached. To avoid injury from splashing fluid, never open a cam-lock hose or applicator fitting while there is pressure in the fluid line.
  • Page 17: Maintenance

    Operation Maintenance Preventative Maintenance The operating conditions of your particular system determine how often maintenance is required. Establish a preventative maintenance schedule by recording when and what kind of maintenance is needed, and then determine a regular schedule for checking your 1.
  • Page 18: Troubleshooting

    Troubleshooting Troubleshooting 2. Check all possible problems, causes, and solutions listed below before disassembling the pump. NOTE: For troubleshooting and repair questions, contact your distributor. 1. Follow the Pressure Relief Procedure on page 15. Mechanical/Fluid Flow Problem Cause Solution The displacement pump The piston ball check is not seating Service the piston ball check.
  • Page 19 Troubleshooting Problem Cause Solution Speed is erratic and/or The material supply has been Refill the hopper and prime the pump. accelerated. exhausted, or clogged the suction. The piston valve or packings are Clear the piston valve and replace the worn or open. packings.
  • Page 20: Electrical

    Troubleshooting Electrical Problem Cause Solution The control board status light blinks The control board is detecting Check voltage supply to the sprayer: four times repeatedly. multiple voltage surges. 1. Turn the motor power switch (S) to OFF and unplug the sprayer. 2.
  • Page 21 Troubleshooting Problem Cause Solution The control board status light blinks Connections above the motor may be 1. Set the motor power switch (S) to 15 times repeatedly. loose or damaged. OFF and unplug the sprayer. 2. Remove the motor shroud. 3.
  • Page 22: Repair

    Repair Repair 4. Remove the bottom tool-less clamp and inlet check valve assembly from the pump lower. 5. Push up the retaining spring (5a) and push out the pump pin (5b). The pump pin can be pushed out Perform the procedure below to replace the entire pump towards the back side of the pump towards the lower with a new or different pump lower.
  • Page 23: Replace Pump Components

    Repair Replace Pump Components Remove the pump lower (25R169) before replacing any pump components (see Repair on page 22). For a list of available pump lower kits, see the list on the following page. Apply thread locker sealant to threads. Torque to 100 +/-10 ft-lb (135.5 +/- 1.55 N•m).
  • Page 24 Repair Parts List Ref. Part Description Qty. 18B876 HOUSING, inlet 510490 CLAMP, 4 in. tri-clamp 13 mhhm 17W615 HOUSING, cylinder, outlet 17W616 NUT, packing, F800 305‡ 17Y654 ROD, extension, F340 306† 16W492 BEARING, seal (3-pack) 307‡ 17W618 ROD, displacement, piston 308†...
  • Page 25: Parts

    Parts Parts SL340e Orient the pump components as shown. Torque to 40-45 in-lb (4.5-5.0 N•m). Install the harness from switch box (10) into connector J6 before securing the cover. Install table tie (72) on the harness inside module (6) neat grommet (6). Cut grommet (9) through on one side before installing the harness from switch box (10) then install into module (6).
  • Page 26: Parts List

    Parts Parts List Ref. Part Description Qty. Ref. Part Description Qty. 114666 SCREW, cap, socket head 191824 WASHER, space - - - - - COVER, front, plastic, painted 17J706 WHEEL, semi pneumatic 118444 SCREW, mach, slot hex wash hd (includes washers and retaining 16X770 SHIELD, pump rod ring) 17Y657 ADAPTER, pump, F340...
  • Page 27: Driver And Motor

    Parts Driver and Motor Torque to 25 +/- 5 ft-lb (33.9 +/- 6.7 N•m). Torque to 190-210 in-lb (21-24 N•m). Apply lubricant to all teeth. 3A7382B...
  • Page 28: Parts List

    Parts Parts List Ref. Part Description Qty. 17J711 MOTOR, 340e, pump - - - - - GEAR, combination, 1595 - - - - - HOUSING, drive, Mark VII 15D088 FAN, motor 278075 BRACKET, wire 15C753 SCREW, mach, hex wash hd 115477 SCREW, mach, torx pan hd 114699...
  • Page 29: Control Box

    Parts Control Box Parts List Ref. Part Description Qty. Ref. Part Description Qty. 16T483 PLUG, hole, switch - - - - - CONTROL, board, 50 amp - - - - - PLUG, nylon - - - - - COVER, control, ultra, std - - - - - LABEL 116167...
  • Page 30: Replacement Parts And Accessories

    Replacement Parts and Accessories Replacement Parts and Accessories Accessories 17G554 Kit, remote switch, 340e 17W829 Kit, remote switch, extension cord (100 ft) 114271 Strap, retaining 240296 Kit, retaining straps, 4-pack 17W604 Kit, remote switch, cable (switch and 100 ft cable) 17J703 Kit, applicator, ball valve (applicator) 248515...
  • Page 31: Repair Parts

    Replacement Parts and Accessories Repair Parts Lower Assembly 17W623 Kit, repair, pump, rebuild 510490 Kit, lower, clamp (cylinder clamp) 16W492 Kit, repair, 3-pack, seal, throat (throat seal) 25R169 Kit, pump, lower, F340e, (complete assembled F340e pump lower) Piston 16W491 Kit, repair, 3-pack, seal, piston (piston packing cup) Hopper 18B877 Kit, 340e, hopper...
  • Page 32: Dimensions

    Dimensions Dimensions Ref. Dimension 23.05 in. (57 cm) 39.4 in. (100 cm) 35.0 in. (89 cm) 66.0 in. (168 cm) 10.25 in. (26 cm) 3A7382B...
  • Page 33: Technical Specifications

    Technical Specifications Technical Specifications ToughTek SL340e Metric Maximum Fluid Working Pressure 600 psi 4.1 MPa, 41 Bar Stroke Length 2.25 in. 57 mm Maximum pump speed (Do not exceed 150 cycles per minute maximum recommended speed of fluid pump to prevent premature pump wear)
  • Page 34: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

This manual is also suitable for:

25b507

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