Texmate DI-60AE Manual

Texmate DI-60AE Manual

Programmable meter controllers tiger 320 series pmcs 6 digit 0.56” alphanumeric leds in a 1/8 din case

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A powerful, intelligent, 6-digit alphanumeric Programmable Meter Controller
(PMC) with modular outputs, input signal conditioning and advanced software
features for monitoring, measurement, control and communication applications.

General Features

• The Tiger 320 Operating System supports an easy to use PC
based Configuration Utility Program, which can be download-
ed FREE from the web, and programming from front panel
buttons.
• The T Version supports custom macro programs that can
be easily produced with the Tiger 320 Macro Development
System (available FREE on the web). The Development
System enables programs to be written in BASIC, which
can utilize any combination of the hundreds of functions and
thousands of registers embedded in the Tiger 320 Operating
System.
• Red, green, or superbright red 14-segment, 0.56" high LEDs
with full support for 14-segment alphanumeric text.
• Brightness control of LED display from front panel buttons.
• Modular construction with more than 120 interchangeable
input signal conditioners and more than 25 interchangeable
I/O modules.
• Up to 4 input channels with cross channel math for multi-chan-
nel processing.
• For applications where sensor excitation is required, mod-
ules are provided with 5V, 10V or 24 V DC voltage outputs.
• On demand tare, calibration and compensation can be initi-
ated by the front panel program button.
• Autozero maintenance for super stable zero reading is pro-
vided for use in weighing applications.
• Programmable input averaging and smart digital filtering for
quick response to input signal changes.
• Display text editing. Customize display text for OEM applica-
tions.
• Scrolling display text messaging on T meters with macros.
• Auto-sensing high voltage or optional low voltage AC / DC
power supply.
• Serial output options include RS-232, RS-485, ModBus,
General Features . . . . . . . . . . . . . . . . . . . 1
Specifications. . . . . . . . . . . . . . . . . . . . . 2-3
Controls & Indicators. . . . . . . . . . . . . . . 6-7
Initial Setup Procedures . . . . . . . . . . 11-12
Display Brightness. . . . . . . . . . . . . . . . . . 12
Calibration Modes . . . . . . . . . . . . . . . 13-16
Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016
DI-60AE & DI-60AT
Programmable Meter Controllers
TIGER FAMILY
6 Digit 0.56" Alphanumeric LEDs
E469078
• Single or dual 16-bit Isolated Analog Outputs. Programmable
• Dual independent totalizers to integrate input signals.
• 6 super smart, independently programmable setpoints with 8
• Setpoint tracking, setpoint latching and manual relay reset.
• Setpoints activated from any input, any register in the meter
• Plug-in I/O modules include electromechanical or solid state
• Internal program safety lockout switch to prevent tampering.
• Peak & valley (max & min) with front panel recall and reset.
• Real time clock with 15 year Lithium battery backup.
• Data logging within the meter (up to 4000 samples with date/
• Optional NEMA-4 front cover.
• UL Listed
Input Module Compatibility
I-Series Input Signal Conditioners are approved for
the Tiger Family of meters.
See I-Series Input Signal Conditioning Modules Guide
(Z87) for an up-to-date list.

Table of Contents

Programming Procedures. . . . . . . . . 17-29
Setpoint Programming Mode . . . . . . 30-35
Registers . . . . . . . . . . . . . . . . . . . . . . . . . 36
Functional Diagram. . . . . . . . . . . . . . . . . 37
Connector Pinouts. . . . . . . . . . . . . . . . . . 37
Carrier Board Output Pins . . . . . . . . . . . 38
Relay and Logic I/O Modules . . . . . . . . . 38
Installation Guidelines . . . . . . . . . . . . . . . 41
Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com
Tiger 320 Series PMCs
in a 1/8 DIN Case
Ethernet or direct meter-to-meter communications.
0~4 to 20mA or 0 to 10V for retransmission, 4-20mA loops
to drive valve actuators, remote controllers & displays, multi-
loop feedback and PID output. Scalable from 1 count to full
scale.
selectable functions, including latching, deviation, hysteresis,
register resetting, tracking and dual PID. Plus 7 programma-
ble timer modes on all 6 setpoints.
or from any digital input.
relays, logic outputs or open collector outputs. 6 inputs & 16
outputs of opto-isolated I/O can be connected to an external
DIN Rail terminal block module.
time stamp).
TIGER FAMILY: More than 120 different Plug-in
Index . . . . . . . . . . . . . . . . . . . . . . . . . 42-43
Case Dimensions . . . . . . . . . . . . . . . . . . 44
Page 1

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Summary of Contents for Texmate DI-60AE

  • Page 1: Table Of Contents

    Calibration Modes ....13-16 Installation Guidelines ....41 Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Page 1...
  • Page 2: Specifications

    T batch totals of a process signal that can be accu- Version also supports custom macros. mulated over time. Page 2 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016...
  • Page 3 0 to 20mA (or reverse) and selectable for 0 to 10VDC (or reverse). CE: As per EN-61000-3/4/6 and EN-61010-1. 2. Dual Analog Output: Fully scalable from 0 to 10VDC UL: E469078 (or reverse). Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Page 3...
  • Page 4: Block Diagram Of Tiger 320 Structure

    WITH ANALOG SCALING MICROPROCESSOR, AND TWO RELAY OUTPUTS WITH PULSE, OR QUADRATURE April 2016 SOLID STATE RELAY OUTPUTS ENCODER INPUTS FOR COUNTING, FREQUENCY OR POSITION Page 4 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016...
  • Page 5 THIS PAGE INTENTIONALLY LEFT BLANK Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Page 5...
  • Page 6: Controls & Indicators

    2 and 4, setpoints 2, 4, and 6, valley, and total 2. Once into the viewing routine, pressing the button moves through each displayed parameter. See Display with Faceplate and Bezel diagram. Page 6 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016...
  • Page 7 The main programming mode can be entered, but only the bright- ness setting adjusted. After adjusting the brightness setting, press- ing the button displays [LoCK]. Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Page 7...
  • Page 8: Front Panel Configuration & Setup

    [10000] gramming code name of the function or the value displayed on the meter display. Page 8 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016...
  • Page 9: Front Panel Programming Codes

    Code 10 – Bargraph Setup Code 10 applies to Tiger 320 Series meters with bargraph Operational Display displays only. See user manuals for DI-50B51 and FI-B101D50. Prog. Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Page 9...
  • Page 10 For a full breakdown of all programming codes, see the Tiger 320 Series Programming Code Sheet (NZ101). TOT_1 TOT_2 Operational Display Operational Display Prog. Prog. Page 10 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016...
  • Page 11: Initial Setup Procedures

    Check Procedure Press the button to switch ration settings. continued on next page code blanking OFF (Step 5) Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Page 11...
  • Page 12: Display Brightness

    The Display Brightness setting procedure can be performed at any time without inter- fering with other configuration settings by entering the main programming mode. Page 12 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016...
  • Page 13: Calibration Modes

    3rd digit when configuring a lineariza- tion table using the auto setup mode. THIRD DIGIT Analog Output 1 Analog Output 2 Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Page 13...
  • Page 14 1 (CH1) with an averaging sample rate of 10 counts meter related calibration procedures configured in the calibra- and an averaging window of 1000 counts. tion mode. Page 14 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016...
  • Page 15 Example input signal Prog. Prog. Press Step 6 Operational Display To Step 7 Set reading for zero load into meter and enter Span Mode Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Page 15...
  • Page 16 Exit Code 1 and return to operational display Example Prog. Prog. Press Step 6 Operational Display To Step 7 Save averaging sampling rate setting Page 16 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016...
  • Page 17: Programming Procedures

    After setting any or all the above three modes [X5X], [X6X], [X7X], the Code 1 display must set back to [X0X] to leave Code 1 and carry on programming. Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Page 17...
  • Page 18 Code 1 digits must be reset to any relevant function between [X00] to [X20]. This takes you into Code 2. Page 18 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016...
  • Page 19 With bargraph meters the diagram above. PRIMARY display is the digital display, and the SECONDARY display is the bargraph display. Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Page 19...
  • Page 20 Set the Display Format Mode to [106]: 1st Digit = 1 Rounding by 2's 2nd Digit = 0 Decimal display 3rd Digit = 6 Decimal point Page 20 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016...
  • Page 21 Exit Code 2. Return to Operational Display Prog. Example Step 6 Press Prog. To Step 7 Save Character Operational Display selection Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Page 21...
  • Page 22 The Configuring Setpoint Annunciators and the Update at Sample Rate procedures can be combined so that Code 1 could be set to [12X] (for the above examples) in a single procedure. Page 22 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016...
  • Page 23 Input Module Guide (Z87) for code Operational Display details. Prog. Step 4 Press Prog. Save setting and To Step 5 Operational Display enter Code 3 Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Page 23...
  • Page 24 Day: Month: Year or Hours: Minutes: Seconds time stamp. Time stamp settings are configured in Code 8. Time stamp settings are configured in Code 8. Page 24 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016...
  • Page 25 Set Code 4 to [010]: 1st Digit = 0 Selects voltage, current 2nd Digit = 1 Selects direct 3rd Digit = 0 Selects no linearization Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Page 25...
  • Page 26 2nd Digit = 1 Selects voltage, current Return to 3rd Digit = X Not relevant Operational Display Prog. Prog. Step 4 Operational Display Press Save CH3 setting Page 26 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016...
  • Page 27 2nd Digit = 1 Selects voltage, current time Return to 3rd Digit = X Not relevant Operational Display Prog. Prog. Step 4 Operational Display Press Save CH4 setting Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Page 27...
  • Page 28 3rd Digit = 3 Selects result = CH1+CH2 Operational Display Example Prog. Prog. Step 4 Press Operational Display Save CH1 & CH 2 Result Processing setting Page 28 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016...
  • Page 29 3 Reset Total 1, and Total 2 at Power -up 5 Reset Tare 5 Reset Tare 6 Set Tare 6 Reset Total 7 Unlatch (de-energize) all Setpoints 7 Unlatch (de-energize) all Setpoints Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Page 29...
  • Page 30: Setpoint Programming Mode

    • 2nd Digit – Setpoint Activation Source. [SPC_6] Setpoint 6 • 3rd Digit – Setpoint Delay, Timer, and Reset and Trigger Functions. Operational Display Prog. Setpoint Programming Mode Logic Diagram Page 30 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016...
  • Page 31 510 counts. teresis or deviation mode. Hysteresis Note: If hysteresis is set with ZERO counts, the relay energizes AT or ABOVE the setpoint value. Deviation Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Page 31...
  • Page 32 Level 3 enables you to program all setpoints individually for RLY ON settings. operations normally requiring sophisticated controllers. RLY OFF Adj. Adj. MIN OFF-T Page 32 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016...
  • Page 33 Prog. SP6) can be adjusted before programming setpoint Operational Display and relay control function settings. See Setpoint Programming Mode Logic Diagram on Page 34. Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Page 33...
  • Page 34 1 is disabled if minimum cycle time set to 0 MIN 0 MIN 0 secs MIN 0.1% MAX 999.9 MAX 1000.0 secs MAX 100.0% Page 34 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016...
  • Page 35 36). into the destination [V V mode, ensure it is set to: register by a setpoint (also see page 36). [CH4] [TOT_1] [TOT_2] Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Page 35...
  • Page 36: Registers

    15, 38, 47-48, 52-53, 61-64, 123-128, 140-141, 234-244 USING SETPOINTS TO INCREMENT AND RESET REGISTERS Any selection of these Registers may cause a malfunction. Page 36 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016...
  • Page 37: Functional Diagram

    9 is disconnected from pin 11 the updated reading is instantly displayed. Chassis Ground Tab. Only on versions with metal sheath casing. Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Page 37...
  • Page 38: Carrier Board Output Pins

    Two NPN Open Collector Outputs Max 5VDC @ 30mA OR11 OR12 OR23 OR14 OR15 Removable Flash Memory Card OR16 Options Order Code OR91 MODULE WITH 4 MEG MEMORY Page 38 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016...
  • Page 39: Component Layout & Ext. Devices

    Input Signal Board Conditioner Input Signal Main Conditioner Board LOCK Pins 1, 2, 3 HOLD AC / DC TEST Power Pins COMMON 14, 15 CAPTURE Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Page 39...
  • Page 40 Add-on Board 3M IDC Cable Standard 6 Digital DIN Rail Mounting Breakout Box Inputs/6 Digital Outputs with Screw Terminal Blocks DIN Rail Relay Module Page 40 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016...
  • Page 41: Installation Guidelines

    7. Use 28-12 AWG wiring, minimum 90˚C (HH) tempera- ture rating. Strip wire approximately 0.3 in. (7-8 mm). 8. Recommended torque on all terminal plug screws is 4.5 lb-in (0.51 N-m). Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Page 41...
  • Page 42: Index

    Code 9 - Functions for Digital Input Pins ......29 Channel 3 Temperature Sensors Code Blanking ..............11-12 and User Loaded Tables ..........26 Page 42 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016...
  • Page 43 Table of Contents ..............1 Timers .................. 31 Configuration ..............23, 26, 27 Delay Settings ..............35 Modes ................32 Totalizers Setting ................13-14 Apr-18-2016 DI-60A 320 DS (NZ302)_UL April 2016 Texmate, Inc. Tel. (760) 598-9899 • www.texmate.com Page 43...
  • Page 44: Case Dimensions

    We are pleased to offer suggestions on the use of our various products either by way of printed normal use and service for a period of one year from date of shipment. Texmate’s obligations matter or through direct contact with our sales/application engineering staff. However, since...

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