Related Manuals for Varmebaronen Vedolux 350
Summary of Contents for Varmebaronen Vedolux 350
- Page 1 THL no.: 160808 Installation and maintenance Vedolux 350 Vedolux 450 Vedolux 650...
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Page 2: Table Of Contents
Contents To be completed when the boiler is installed ..4 Control panel ............18 Checklist - installation engineer ......5 Aggregate test - installation engineer ....19 Congratulations on making a good choice! ..6 Starting the boiler ..........20 Safety and handling.......... - Page 3 Contents Menu - Warnings and alarms ......34 Flue gas temperature value setpoint Max. temperature thermal relay tripped value Incorrect measured values for boiler temperature Carbon dioxide value setpoint Flue gas temperature too high Carbon dioxide value Over temperature Flue gas fan status Incorrect measured values for flue gas temperature Frost protection Charging pump status...
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Page 4: To Be Completed When The Boiler Is Installed
To be completed when the boiler is installed Boiler: Vedolux 350 Vedolux 450 Vedolux 650 Production number: ............................Installation date: ............................Pipe installer: ............................Phone: ............................Electrician: ............................Phone: ............................Other: .................................................................................................................................................................... -
Page 5: Checklist - Installation Engineer
Checklist To be completed by installation engineer: Boiler installed according to these instructions. Chimney tested for leaks and approved for wood firing, and meets the requirements of the boiler. Installed so that the fan and boiler can be easily cleaned. ... -
Page 6: Congratulations On Making A Good Choice
Accumulator tank To achieve the best combustion and efficiency, and Vedolux 350, 450 and 650 to meet the environmental requirements for wood • are wood-fired boilers with a suction fan, designed firing, the boiler must be fired in combination with for heating properties. -
Page 7: Safety And Handling
Safety and handling • Read these instructions carefully before • Never place any combustible material on installation and ignition. the boiler or flue pipe. Keep the instructions close to the boiler. • Risk of crushing! Never touch the lambda dampers when the boiler is switched on. •... -
Page 8: Operation
Operation Combustion control Restart after power cut The combustion in Vedolux boilers is set automatically When the power returns, the secondary air damper via the O value for optimum combustion is opened fully for 30 seconds so that the chimney is ventilated. -
Page 9: Technical Data
Manufactured to PED 97/23/EC article 3.3 q = 0.2 gal/s, ∆t = 50°F: 0.17 Pressure drop, water side Vedolux 350 q = 0.1 gal/s, ∆t = 68°F: 0.03 q = 953.5 gal/h, ∆t = 50°F: 0.15 Vedolux 450 q = 476.7 gal/h, ∆t = 68°F: 0.04 q = 1320 gal/h, ∆t = 50°F: 0.17... -
Page 10: Dimensions
Dimensions Vedolux 350 Vedolux 450 Vedolux 650 a 57,68 +0,79, -0 65,55 +0,79, -0 75,31 +0,79, -0 in. 25,2 25,2 27,01 c 56,46 +0,79, -0 64,76 +0,79, -0 75,28 +0,79, -0 in. 40,35 40,35 40,75 f 56,69 +0,79, -0 65 +0,79, -0 70,47 +0,79, -0 in. -
Page 11: Overview
Overview 29 30 31 1. Flue pipe connection. 20. Front cover plate, detachable. 2. Cooling coil, DN 15. 21. Display/control panel. 3. Expansion connection/safety valve/Rp 1”/NPT G25. 22. Soot hatch. 4. Return from accumulator tank/drain, Rp 1 1/4”/ NPT G32. 23. -
Page 12: Installation - General
Installation • The boiler must be connected to an open or closed expansion system. Installation must take place according to existing regulations and standards. • The boiler must be connected to an accumulator system. The boiler shall • The boiler must be placed indoors in be operated at nominal output and a boiler room designed to meet the charge the accumulator. -
Page 13: System Principle
System principle This is a system in principle. The actual system must be installed according to existing rules and the instructions provided by each manufacturer for its product. a. Vedolux f. Manometer b. Accumulator system g. Open expansion tank c. Hot tap water h. -
Page 14: Pipe Installation
The pipes must be laid to eliminate air pockets and to achieve self-circulation. 10 in 250 mm The minimum recommended pipe dimension is 1.1 in for Vedolux 350 and 450, and 1,38 in for Vedolux 650. 6 in 150 mm Expansion system There must be... -
Page 15: Filling/Draining
Pipe installation The opening pressure of the safety valve is determined by the component in the system that tolerates the lowest pressure. A closed expansion tank is best connected in the manner shown in the system in principle. Thermal valve A thermal valve, STW, must be connected to the boiler’s cooling coil. -
Page 16: Electrical Connection
Electrical connection R/T values: The installation must be carried out T (°F) according to existing rules and standards R (Ω) 100.0 107.8 138.5 175.8 under the supervision of a qualified electrician. The temperature sensors are not polarised. The boiler must be preceded by an all-pole c. -
Page 17: Max. Temperature Thermal Relay
Electrical connection MAX. TEMPERATURE THERMAL RELAY (STB) Electrical hazard! FUSE PROTECTION 6.3 AF BLUE YELLOW/GREEN BLACK MAINS 115 V~, 60 Hz BLACK YELLOW/GREEN BLUE FLUE GAS FAN BLACK YELLOW/GREEN BLUE CHARGING PUMP white AIR CONTROL ACTUATOR white sek. pri. BOILER TEMPERATURE SENSOR FLUE GAS TEMPERATURE SENSOR white PROBE HEATING... -
Page 18: Control Panel
Control panel Flue gas temperature [°F] ###.# − This is how the control panel works: All settings are set on the panel. It also displays information on temperature and operation. Get into the habit of always paying attention to what the display shows in connection with all activities relating to the boiler. -
Page 19: Aggregate Test - Installation Engineer
Aggregate test See ‘Menu system’ for procedure. Press at the same time to end the test. The test is available only when the boiler is not in operation. There must be no fire or embers in the boiler when calibrating the O probe. -
Page 20: Starting The Boiler
Starting the boiler Before firing the boiler for the first time: Turbulators - All safety requirements must have been The boiler is supplied with turbulators. Their task is met. to make the flue gases turbulate to extract more heat from the flue gases and thus increase efficiency. - An electrician must have confirmed that the boiler is safe and operating properly. -
Page 21: Firing - Operation
Firing - Operation After installation, check with the installation adding wood to avoid dropping wood on the damper motors. engineer that the system is in perfect Use 19,7 in. wood of a size that allows three pieces condition. to fit side by side. Lay the pieces of wood parallel Ask the installation engineer to demonstrate to each other in the combustion chamber. -
Page 22: Starting Firing
Firing - Operation Starting firing Heating-up ▌▌▌▌▌▌▌▌▌▌▌▌▌▌ The boiler must only be fired or filled when heating requirements and the temperature of the accumulator permit. The growing bar shows the difference between Preferably only add wood when the boiler is switched the flue gas and boiler temperatures, TAD. -
Page 23: Filling When The Boiler Is In Operation
Firing - Operation Filling when the boiler is in Safety functions operation When the boiler has not been fired for seven days, the flue gas fan starts and is in operation for two Press minutes to ventilate the boiler so that it is kept dry. The wood must be added fast and the wood filling At the same time, the charging pump is activated for hatch must then be closed immediately. -
Page 24: Handling Wood
Handling wood Wood The effects of firing with damp wood are poorer Hardwood generally has a higher energy content than combustion and dirtier emissions, which in turn softwood. result in lower efficiency. The wood must be dry and have a moisture content This heater is designed to burn natural wood only. -
Page 25: Sweeping - Ash Removal
Refit and close the soot hatch. • Pull out the bypass plate and empty it in the combustion chamber. Refit it. Soot hatch folded down and inserted Bypass plate The figure shows Vedolux 350 Värmebaronen Vedolux -350, -450 and -650... -
Page 26: Maintenance
Maintenance Venting/filling Check regularly that the heating system is in good condition, that there is sufficient water in the system and that there are no Check regularly that there is sufficient leaks. water in the heating system. Air may be left in the heating system for a while after Ceramics - grate installation, for which reason it should be vented The boiler’s ceramic parts and grate are wearing... -
Page 27: Heating System Switched Off
Maintenance Action in the event of a risk of freezing When it is extremely cold, no part of the heating system must be switched off as there is a risk of bursting. Never fire if you suspect that any part of the heating system may be frozen. -
Page 28: Menu System
Menu system Operation display Exhaust temp. [°F] ###.# switches off the boiler. alternating display Boiler temp. [°F] ###.# ↓ press to proceed, then to step down/ Selection Boiler set Information [°F] ---.- up in the menu. → exits the menu, switches to operation display. ↑... -
Page 29: Menu - Information - Current Operating Status
Information - Current operating status Exit the menu with . The display switches to the operation display. This also happens if no key is pressed for 30 min. The menu is exited if a fault or over temperature occurs. Setpoint for boiler temperature. Information Boiler set Aggregate test... - Page 30 Information - Current operating status Lambda value = excess oxygen value, a measure of how Lambda efficient the combustion is. for wood being 20.3%. Lambda = Based on CO 2max 2max Lambda value for good combustion: 1.5 - 1.7. Current combustion efficiency (not to be confused with boiler Efficiency efficiency).
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Page 31: Software Version Number The Regulator's Serial/Production Number Menu - Aggregate Test
Aggregate test The test is available only when the boiler is not in The O probe is calibrated automatically when the operation. boiler has not been fired for 48 hours and the probe has been in operation for more than 200 hours since When the test is carried out, there must not be any the previous calibration. -
Page 32: Checking The Indication Checking The Indication Checking The Indication Safety Test, Effiency Test
Boiler Cat I >15% load Cat IV 100% load Unit The efficiency can be calculated from higher (HHV) or Vedolux 350 0.06 0.08 g/min lower heat value (LHV). An efficiency calculated from Vedolux 450 0.06 0.012... -
Page 33: Thermal Valve Menu - Settings
Settings Settings must only be set by a person with Before the boiler is started for the first time, the knowledge about the functions. requirements for testing or operation must be met. The following settings must also be set. After these settings have been set, an aggregate test and a safety test must be carried out. -
Page 34: Boiler Temperature
Warnings and alarms The emergency program is intended only for short-term operation. Longer operation can damage the system. The fault must be remedied as soon as possible. The max. temperature thermal relay has been tripped - no operation possible. indication: STB triggered Reset! Cause:... -
Page 35: Over Temperature
Warnings and alarms Over temperature - no correct operation possible. indication: Flashing. Over temp. - Boiler in operation, boiler temperature ≥ 194°F. Cause: DO NOT OPEN! - Too much wood or fault in the charging pump or accumulator control. alternating display Add a smaller quantity of wood or remedy another fault. -
Page 36: Troubleshooting
Troubleshooting The boiler burns Damp wood. A ceramic boiler requires a high combustion temperature. To achieve this, the wood must be dry with a moisture poorly. content of 16 ±8%. The wood is not adapted Its length should be 19.7 in. Its thickness should be such to the boiler. -
Page 37: Summary - Faults, Functions And Control Measures
Summary - faults, functions and control measures Power cut. Return to the operating status that existed before the power cut when the power returns. ≥ 194°F: the fan is switched off. Over temperature in the boiler. ≤ 192°F: the fan starts. Incorrect measured value for boiler The fan and charging pump are switched off. -
Page 38: Component Specification
Component specification Common components Vedolux 350 210025 Lambda control 700448 Ceramics, upper rear 210198 Boiler temperature sensor 700449 Ceramics, upper front 210199 Flue gas temperature sensor 700450 Ceramics, rear lower 440440 Lambda sensor 700451 Ceramics, front lower 500015 700452 Ceramics, lower front... - Page 39 Vedolux 450 Vedolux 650 700448 Ceramics, upper rear 700402 Ceramics, upper rear 700449 Ceramics, upper front 700401 Ceramics, upper front 700450 Ceramics, rear lower 700644 Ceramics, rear lower 700451 Ceramics, front lower 700645 Ceramics, front lower 700552 Ceramics, lower front 700643 Ceramics, lower front 700566...
- Page 40 Värmebaronen AB Arkelstorpsvägen 88 SE-291 94 Kristianstad Sweden Tel. +46 44 22 63 20 www.varmebaronen.se www.varmebaronen.com info@varmebaronen.se...
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