KTM 250 EXC TPI 2020 Owner's Manual page 6

TABLE OF CONTENTS
12.31 Removing the fuel tank
12.32 Installing the fuel tank
12.33 Checking the chain for dirt................ 87
12.34 Cleaning the chain ........................... 88
12.35 Checking the chain tension ............... 88
12.36 Adjusting the chain tension............... 89
12.37 Checking the chain, rear sprocket,
12.38 Checking the frame
12.39 Checking the link fork
12.40 Checking throttle cable routing.......... 93
12.41 Checking the rubber grip .................. 94
12.42 Adjusting the basic position of the
12.43 Checking/correcting the fluid level of
12.44 Changing the hydraulic clutch
12.45 Removing the engine guard (All
12.46 Installing the engine guard (All
13 BRAKE SYSTEM ......................................... 98
13.1
13.2
13.3
13.4
13.5
13.6
13.7
13.8
13.9
13.10 Adjusting the basic position of the
13.11 Checking the rear brake fluid
13.12 Adding rear brake fluid
13.13 Checking the brake linings of the
13.14 Changing the brake linings of the
14 WHEELS, TIRES ....................................... 110
14.1
14.2
14.3
14.4
14.5
14.6
4
................. 84
.................. 86
engine sprocket, and chain guide ...... 90
...................... 93
................... 93
clutch lever ..................................... 94
the hydraulic clutch ......................... 95
fluid ............................................ 96
special models)................................ 97
special models)................................ 97
Checking the free travel of the hand
brake lever ...................................... 98
Adjusting the free travel of the
handbrake lever (All EXC models) ...... 98
Adjusting the basic position of the
hand brake lever (All XC-W models) ... 99
Checking the brake discs .................. 99
Checking the front brake fluid
level ............................................. 100
Adding front brake fluid .............. 100
Checking the front brake linings ...... 101
Changing the brake linings of the
front brake ................................. 102
Checking the free travel of foot
brake lever .................................... 104
foot brake lever .......................... 104
level ............................................. 105
............... 106
rear brake...................................... 107
rear brake .................................. 107
Removing the front wheel ............ 110
Installing the front wheel ............ 111
Removing the rear wheel ............. 112
Installing the rear wheel .............. 113
Checking the tire condition ............. 114
Checking tire pressure .................... 115
14.7 Checking spoke tension .................. 115
15 ELECTRICAL SYSTEM ............................... 117
15.1 Removing the 12-V battery
15.2 Installing the 12-V battery
15.3 Charging the 12-V battery
15.4 Changing main fuse ....................... 122
15.5 Changing the fuses of individual
power consumers ........................... 123
15.6 Removing the headlight mask with
the headlight ................................. 125
15.7 Installing the headlight mask with
the headlight ................................. 125
15.8 Changing the headlight bulb ........... 126
15.9 Changing the turn signal bulb (All
EXC models).................................. 127
15.10 Checking the headlight setting ........ 127
15.11 Adjusting the headlight range.......... 128
15.12 Changing the combination
instrument battery.......................... 128
15.13 Diagnostics connector .................... 129
16 COOLING SYSTEM .................................... 130
16.1 Cooling system .............................. 130
16.2 Checking the antifreeze and
coolant level .................................. 130
16.3 Checking the coolant level .............. 131
16.4 Draining the coolant
16.5 Refilling with coolant
17 TUNING THE ENGINE............................... 135
17.1 Checking the throttle cable play ...... 135
17.2 Adjusting the throttle cable
play .......................................... 135
17.3 Setting the characteristic map of
the throttle response
17.4 Adjusting the idle speed
17.5 Programming ambient pressure ....... 138
17.6 Ignition curve plug-in connector ...... 139
17.7 Changing the ignition timing map
(All standard EXC/XC-W models) ...... 139
17.8 Checking the basic position of the
shift lever...................................... 140
17.9 Adjusting the basic position of the
shift lever .................................. 140
18 SERVICE WORK ON THE ENGINE .............. 141
18.1 Changing the fuel screen
18.2 Checking 2-stroke oil level .............. 142
18.3 Priming oil pump
18.4 Cleaning the oil screen in the oil
tank .......................................... 144
18.5 Checking the gear oil level .............. 147
18.6 Changing the gear oil
18.7 Adding the gear oil
.......... 117
........... 119
........... 120
................... 131
.................. 132
................... 136
.............. 137
............. 141
....................... 142
.................. 147
..................... 148