Download
Share
Print this page
KTM 250 EXC-F 2018 Setup Instructions
  1. Manuals
  2. Brands
  3. KTM Manuals
  4. Motorcycle
  5. 250 EXC-F 2018
  6. Setup instructions

KTM 250 EXC-F 2018 Setup Instructions

Hide thumbs

Advertisement

Quick Links

Download this manual
SETUP INSTRUCTIONS
2018
250 EXC‑F
250 EXC‑F Six Days
Art. no. 3213717en

Advertisement

loading

Related Manuals for KTM 250 EXC-F 2018

Summary of Contents for KTM 250 EXC-F 2018

  • Page 1 SETUP INSTRUCTIONS 2018 250 EXC‑F 250 EXC‑F Six Days Art. no. 3213717en...
  • Page 3 KTM accepts no liability for delivery options, deviations from figures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 2 SETUP Unpacking and setting up the vehicle Condition Packaging V2 – Remove the box and the plastic packaging. Info An assistant prevents the motorcycle from falling over. To avoid damaging the motorcycle during the setup, leave the protective film on the vehicle until you E00851-10 have finished.
  • Page 6 2 SETUP Condition Packaging V12 – Remove the box and the plastic packaging. Info An assistant prevents the motorcycle from falling over. To avoid damaging the motorcycle during the setup, leave the protective film on the vehicle until you E00850-10 have finished.
  • Page 7 2 SETUP (EXC‑F EU/AU/BR/US) – Take off screws and handlebar supports. – Move the handlebar supports to the desired position and mount and tighten screws Guideline Screw, handle- 40 Nm (29.5 lbf ft) Loctite ® 243™ bar holder Info Position the left and right handlebar supports evenly.

  • Page 8: Remove Screws

    2 SETUP (EXC‑F Six Days) – Remove screws and handlebar supports. – Move the handlebar supports to the desired position and mount and tighten screws Guideline Screw, handle- 40 Nm (29.5 lbf ft) Loctite ® 243™ bar holder Info Position the left and right handlebar supports evenly.
  • Page 9 2 SETUP – Position the controls on the right half of the handlebar. E00468-01 (EXC‑F EU/AU/BR, EXC‑F Six Days) – Position the controls on the left half of the handlebar. S01423-01 (EXC‑F Six Days) Warning Voiding of the government approval for road use and the insurance coverage If the combination switch is installed, the vehicle's approval for road use is invalidated.
  • Page 10 2 SETUP (EXC‑F EU/AU/BR, EXC‑F Six Days) – Mount the turn signal switch. 402390-01 Condition Packaging V12 – Join all plug-in connectors to the plug-in holder. – Route the cable without tension and secure with cable tie. S01409-10 (EXC‑F Six Days) Warning Voiding of the government approval for road use and the insurance coverage If the combination switch...
  • Page 11 2 SETUP – Route the cable without tension and secure with cable ties and cable holder. S01412-10 – Mount the mirror clamps on both sides. H01060-01 – Mount both rear mirrors with the adapter. E00474-01...
  • Page 12 2 SETUP – Preassemble the hand guards on the left and right. E00852-01 – Mount the left hand guard. – Mount the right hand guard. F01077-10 – Secure the handlebar cushion with two cable ties. – Install front fender. ( p.
  • Page 13 2 SETUP (EXC‑F BR) Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep batteries out of the reach of children. – Wear suitable protective clothing and safety glasses. – Avoid contact with battery acid and battery gases.
  • Page 14 2 SETUP Info Pay attention to where the brake line is routed when doing so. – Connect plug-in connector of the headlight. – Connect plug-in connector of the turn signal switch. – Secure turn signal relay with a cable tie and plug in the connector.
  • Page 15 2 SETUP – Remove screw with the collar bushing. – Remove screw – Remove screw with negative cable and contact disk. E00489-10 – Remove screws – Carefully pull the tail light cable out of the frame, paying attention to the plug as you do so. –...
  • Page 16 2 SETUP – Route the turn signal cable harness toward the rear and pass through the frame paying attention to the plugs as you do so. – Route turn signal cable harness on the license plate holder and pass turn signal cable harness through the drill hole. –...
  • Page 17 2 SETUP – Mount and tighten screw with the collar bushing. Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis – Mount and tighten screw Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis – Mount and tighten screw with negative cable and con- tact disk.
  • Page 18 2 SETUP – Position turn signal on both sides, mount nuts with wash- ers and tighten. – Position license plate lamp on the license plate holder, and mount and tighten screws – Mount reflector on license plate holder. – Pass cable through the license plate holder. E00496-10 –...
  • Page 19 2 SETUP – Press the spring with special tool Pliers for footrest spring (79029083000) The special tool is applied to area on the footrest. – Mount pin S01396-10 – Mount the washer and split pin S01397-10 – Position the left footrest and pin. Info Only insert the pin to the extent that the spring can still be mounted.
  • Page 20 Mount the cable tie(s). (EXC‑F AU, EXC‑F Six Days) – Install the engine guard. ( p. 37) – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info Read the accompanying KTM PowerParts fitting instruc- tions. –...
  • Page 21 3 WORK Raising the motorcycle with the lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (78129955100) Neither wheel is in contact with the ground.
  • Page 22 3 WORK – Detach plug-in connectors and take off the headlight mask with the headlight. E00356-10 (EXC-F US) – Detach the brake line and wiring harness from the head- light mask. – Release rubber bands . Slide the headlight mask up and swing it forward.
  • Page 23 3 WORK (EXC-F US) – Connect plug-in connectors V00459-11 – Position the headlight mask and fix it with rubber bands The holding lugs engage in the fender. – Position the brake line and wiring harness in the brake line guide. V00469-11 Finishing work –...

  • Page 24: Tighten Screw

    3 WORK Adjusting the headlight range Preparatory work – Check the headlight setting. ( p. 21) Main work – Loosen screw – Adjust the headlight range by pivoting the headlight. Guideline The boundary between light and dark must be exactly on the lower mark for a motorcycle with driver.
  • Page 25 3 WORK Installing the fork legs Main work (EXC‑F EU/AU/BR/US) – Position the fork legs. Bleeder screws are positioned toward the front. Info Grooves are milled into the side of the upper end of the fork legs. The second milled groove (from the top) must be flush with the top edge of the upper 402556-10 triple clamp.

  • Page 26: Tighten Screws 3 . Guideline

    3 WORK – Position the brake caliper, and mount and tighten screws Guideline Screw, front 25 Nm (18.4 lbf ft) Loctite ® 243™ brake caliper – Mount the cable tie(s). – Position the brake line, wiring harness, and clamp. Mount and tighten screws K00546-10 Finishing work...
  • Page 27 3 WORK 3.10 Installing front fender Main work (EXC‑F EU/AU/BR/US) – Position front fender. Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis V00340-10 – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis V00341-10 (EXC‑F Six Days)
  • Page 28 3 WORK 3.11 Removing the seat – Remove screws – Raise the rear of the seat, pull the seat back, and lift it off. V00342-10 3.12 Mounting the seat – Mount the front of the seat on the collar bushing of the fuel tank, lower the seat at the rear, and push the seat forward.
  • Page 29 3 WORK (EXC-F US) – Turn the key in the ignition lock to the position while the engine is idling. – Remove the seat. ( p. 26) Main work (EXC‑F EU/AU/US, EXC‑F Six Days) Warning Risk of injury Batteries contain harmful substances.
  • Page 30 3 WORK (EXC‑F BR) Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep batteries out of the reach of children. – Wear suitable protective clothing and safety glasses. – Avoid contact with battery acid and battery gases.
  • Page 31 3 WORK Guideline Screw, battery termi- 2.5 Nm (1.84 lbf ft) Contact disks must be mounted under screws cable sockets with the claws toward the battery termi- nal. Finishing work – Mount the seat. ( p. 26) 3.15 Recharging the battery (EXC‑F EU/AU/US, EXC‑F Six Days) Warning Risk of injury Batteries contain harmful substances.
  • Page 32 3 WORK Main work – Connect the battery charger to the battery. Set the battery charger. Alternative 1 Battery charger XCharge-professional EU (00029095050) Alternative 2 Battery charger XCharge-professional US (00029095051) 311910-10 Alternative 3 Battery charger XCharge-professional GB (00029095052) Alternative 4 Battery charger XCharge-professional CH (00029095053) Info...
  • Page 33 3 WORK Warning Environmental hazard Hazardous substances cause environmental damage. – Dispose of oils, grease, filters, fuel, cleaning agents, brake fluid, etc., correctly and in compliance with the applicable regulations. Info Even when there is no load on the battery, it discharges steadily. The charging level and the method of charging are very important for the service life of the battery.
  • Page 34 3 WORK 3.17 Removing the fuel tank Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not refuel the vehicle in the vicinity of open flames or lit cigarettes. –...
  • Page 35 3 WORK (EXC-F US) – Thoroughly clean the plug-in connection of the fuel line using compressed air. Info Under no circumstances should dirt enter into the fuel line. Dirt in the fuel line clogs the injection valve! – Disconnect the plug-in connection of the fuel line. E00507-10 Info Remaining fuel may flow out of the fuel line.

  • Page 36: Mount And Tighten Screws

    3 WORK 3.18 Installing the fuel tank Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not refuel the vehicle in the vicinity of open flames or lit cigarettes. –...
  • Page 37 3 WORK (EXC‑F EU/AU/BR, EXC‑F Six Days) – Plug in connector for the fuel pump. – Remove the wash cap set. – Thoroughly clean the plug-in connection of the fuel line using compressed air. Info Under no circumstances should dirt enter into the fuel line.
  • Page 38 3 WORK Main work (EXC‑F EU/AU/BR, EXC‑F Six Days) – Check throttle cable routing. Both throttle cables must be routed, side by side, on the back of the handlebars and above the fuel tank bracket, to the throttle valve body. Both throttle cables must be secured behind the fuel tank contact area rubber band.
  • Page 39 3 WORK 3.20 Installing the engine guard (EXC‑F AU, EXC‑F Six Days) – Attach the engine guard on the frame at the rear and swing up at the front. – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis H01638-10 3.21...

  • Page 40: Closing Filler Cap

    3 WORK 3.22 Closing filler cap – Replace the filler cap and turn clockwise until the release but- locks in place. Info Route the fuel tank breather hose without kinking. M01472-11 3.23 Refueling Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. –...
  • Page 41 3 WORK – Fill the fuel tank with fuel up to level Guideline 35 mm (1.38 in) Level Total fuel tank capac- 8.5 l Super unleaded ity, approx. (2.25 US gal) (ROZ 95/RON 95/PON 91) p. 44) (EXC‑F EU/AU/US, 401226-10 EXC‑F Six Days) Total fuel tank capac- Super unleaded,...
  • Page 42 3 WORK 3.25 Adjusting the combination instrument Info When the vehicle is delivered, only the SPEED/H and SPEED/ODO display modes are activated. Condition The motorcycle is stationary. – Repeatedly press the button briefly until H appears at the bottom right of the display. –...
  • Page 43 3 WORK Info The seconds can only be set to zero. If no button is pressed for 15 -20 seconds, or if an impulse comes from the wheel speed sensor, the settings are automatically saved and the setup menu is closed.

  • Page 44: Technical Data

    4 TECHNICAL DATA Chassis tightening torques Screw, active carbon filter (EXC- 5 Nm (3.7 lbf ft) F US) Screw, pressure regulator EJOT PT ® K60x25‑Z 2 Nm (1.5 lbf ft) EJOT EJOFORM PT Screw, seat fixing ® K60x23/18 2.5 Nm (1.84 lbf ft) Screw, emergency OFF switch 1 Nm (0.7 lbf ft) Screw, fixed grip...
  • Page 45 4 TECHNICAL DATA Screw, front brake caliper 25 Nm (18.4 lbf ft) Loctite ® 243™ Screw, handlebar clamp 20 Nm (14.8 lbf ft) Screw, manifold on cylinder head 15 Nm (11.1 lbf ft) brace Screw, side stand attachment 35 Nm (25.8 lbf ft) Loctite ®...
  • Page 46 5 SUBSTANCES Super unleaded (ROZ 95/RON 95/PON 91) Standard/classification – DIN EN 228 (ROZ 95/RON 95/PON 91) Guideline – Only use unleaded super fuel that matches or is equivalent to the specified fuel grade. – Fuel with an ethanol content of up to 10 % (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.

  • Page 47: Auxiliary Substances

    6 AUXILIARY SUBSTANCES Long-life grease Recommended supplier Motorex ® – Bike Grease 2000...
  • Page 48 *3213717en* 3213717en 04/2017 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KTM http://www.ktm.com...

This manual is also suitable for:

250 exc-f six days 2018250 exc-f eu 2018250 exc-f au 2018250 exc-f us 2018250 exc-f br 2018250 exc-f six days eu 2018