MULTIQUIP WT5C Operation Manual

MULTIQUIP WT5C Operation Manual

Water trailers (honda gx120ut2px2 gasoline engine) (qp2hlf centrifugal pump)
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OPERATION MANUAL
MODEL WT5C/WTE5C/WT5CSG
WATER TRAILERS
(HONDA GX120UT2PX2 GASOLINE ENGINE)
(QP2HLF CENTRIFUGAL PUMP)
Revision #4 (03/14/17)
www.discount-equipment.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PN 49858

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Summary of Contents for MULTIQUIP WT5C

  • Page 1 OPERATION MANUAL MODEL WT5C/WTE5C/WT5CSG WATER TRAILERS (HONDA GX120UT2PX2 GASOLINE ENGINE) (QP2HLF CENTRIFUGAL PUMP) Revision #4 (03/14/17) www.discount-equipment.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES. PN 49858...
  • Page 2 One of our experienced staff members will get back to you with a quote for the right part that your machine needs. We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mayco, Toro/Stone, Diamond Products, Magnum, Airman, Mustang, Power Blanket, Nifty Lift, Atlas Copco,...
  • Page 3: Proposition 65 Warning

    PROPOSITION 65 WARNING PAGE 2 — WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17)
  • Page 4: Table Of Contents

    Basic Engine ............16 Inspection .............. 17 Operation ............18-24 Winterizing Procedure ........25-26 Maintenance ............. 27-35 Trailer Safety Guidelines ........36-50 Troubleshooting (Pump) ........51 Troubleshooting (Engine) ........52 PAGE 4 — WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17)
  • Page 5: Safety Information

    COULD result in DEATH or SERIOUS INJURY. CAUTION Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY. NOTICE Addresses practices not related to personal injury. WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17) — PAGE 5...
  • Page 6 „ No one other than the operator is to be in the working area when the equipment is in operation. „ DO NOT use the equipment for any purpose other than its intended purposes or applications. PAGE 6 — WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17)
  • Page 7 „ DO NOT fi ll/pump heavy debris laden water. maximum allowable. „ Fix damage to machine and replace any broken parts immediately. WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17) — PAGE 7...
  • Page 8 „ Make sure the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer “gross vehicle weight rating.” PAGE 8 — WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17)
  • Page 9 Recyclers and manufacturers alike promote the process of recycling metal. Using a metal recycling center promotes energy cost savings. WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17) — PAGE 9...
  • Page 10: Specifications (Pump/Trailer)

    Adapter #2 Drain Only (Lower) Water Operations Pressurized Rear Spray Nozzles Municipal Fire Hydrant - QD Fill Methods 1.5" and 2" QD Cam and Groove Adapter Two Std. Garden Hose Adapters PAGE 10 — WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17)
  • Page 11: Specifications (Engine)

    0.028-0.031 in. (0.70 - 0.80 mm) Dimensions (L x W x H) 12.0 x 13.6 X 12.9 in. (306 X 346 X 329 mm) Dry Net Weight 28.6 lbs. (13 Kg.) WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17) — PAGE 11...
  • Page 12: Dimensions

    25.00 (635) 31.5 (800) 58.00 (1,473) 8.00 (203) 142.50 (3,619) 20.00 (508) 46.5 (1,181) 22.70 (577) For total length add approximately 3.5 in. (90 mm) for coupler length. PAGE 12 — WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17)
  • Page 13: General Information

    Contact your nearest Multiquip dealer for any hoses or pump at a rate of approximately 158 gallons/minute (gpm) accessories that you may need. WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17) — PAGE 13...
  • Page 14: Components (Water Trailer)

    COMPONENTS (WATER TRAILER) Figure 2. Water Trailer Components PAGE 14 — WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17)
  • Page 15 Never tow the water trailer if these lights are the pump. inoperative. 24. Low Point Drain Valve — A standard garden hose bib located underneath manifold. WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17) — PAGE 15...
  • Page 16: Basic Engine

    9. Muffler — Used to reduce noise and emissions. the engine is dry. 10. Fuel Tank — Holds unleaded gasoline. For additional information refer to engine owner's manual. PAGE 16 — WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17)
  • Page 17: Inspection

    Figure 5. Engine Oil Dipstick (Oil Level) Table 4. Oil Type Season Temperature Oil Type Summer 25°C or Higher SAE 10W-30 Spring/Fall 25°C ~ 10°C SAE 10W-30/20 Winter 0°C or Lower SAE 10W-10 WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17) — PAGE 17...
  • Page 18: Operation

    Figure 7. Throttle Lever (1/3 Start Position) 4. Place the choke lever (Figure 8) in the CLOSED position if starting a cold engine. Figure 11. Starter Grip Figure 8. Engine Choke Lever (Closed) PAGE 18 — WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17)
  • Page 19 Figure 15. Fuel Valve Lever (OFF) Emergency Showdown 1. Move the throttle lever quickly to the IDLE position, and place the engine ON/OFF switch in the OFF position. WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17) — PAGE 19...
  • Page 20 Position B Discharge (Horizontal/Right) (Horizontal) Position 3 Position A Discharge/Spray (Horizontal/Right) (Vertical) Spray Only Position 3 Position A Dust Caps Attached (Horizontal/Right) (Vertical) To All 3 Ports PAGE 20 — WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17)
  • Page 21 SPRAY BAR CONTROL HANDLE DRAWING AIR IN ONLY ENGINE ON DRAWING AIR IN ONLY MANIFOLD CONTROL HANDLE Figure 17. Do Not Use Mode (Engine On) WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17) — PAGE 21...
  • Page 22 2” DIA. STEEL PIPE WATER TANK 2” QD MALE COUPLER WATER TANK FILL PORT FIRE HYDRANT DISCHARGE HOSE (MQ P/N HDFNST) Figure 18. Fire Hydrant Connection PAGE 22 — WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17)
  • Page 23 Pump Casing with water and then re-securing the fill cap. GARDEN HOSE VALVE RIGID WALL GARDEN HOSE OR SUCTION TYPE GARDEN HOSE SUCTION REQUIRED HOSE Figure 19. Filling Water Tank (Water Source) WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17) — PAGE 23...
  • Page 24 Table 5. FRONT 2.0” CAM AND 2.0” CAM AND GROOVE MALE QD GROOVE MALE QD REAR SPRAY SPRAY Figure 20. Discharging Water PAGE 24 — WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17)
  • Page 25: Winterizing Procedure

    (Figure 22). Figure 24. PUMP CASE UNDER WATER TRAILER (NEAR ENGINE) GARDEN HOSE DRAIN PLUG Figure 22. Removing Drain Plug Figure 24. Third Garden Hose Bib Location WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17) — PAGE 25...
  • Page 26 8. Rotate the manifold control handle to the 9 o'clock position (horizontal/left) and leave it there (Figure 26). MANIFOLD CONTROL HANDLE Figure 26. Manifold Control Handle Position PAGE 26 — WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17)
  • Page 27: Maintenance

    NOTICE 25 in. Hg (inches of mercury) translates into 25 feet of lift at sea level. WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17) — PAGE 27...
  • Page 28 (2) These items should be serviced by your service dealer, unless you have the proper tools and are mechanically proficient. Refer to the HONDA Shop Manual for service procedures. (3) For commercial use, log hours of operation to determine proper maintenance intervals. PAGE 28 — WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17)
  • Page 29 Table 4. For engine oil capacity, see Table 1 (Specifications). DO NOT overfill. 4. Install drain bolt with sealing washer and tighten securely. Figure 30. Engine Air Cleaner WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17) — PAGE 29...
  • Page 30 This will prevent excessive corrosion and also keep the mechanical seal lubricated. „ Drain water tank completely. PAGE 30 — WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17)
  • Page 31 80 degree angle should be used. 5. Rotate the starwheel in the opposite direction until the wheel turns freely with a slight drag. Figure 32. Hydraulic Brake Actuator WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17) — PAGE 31...
  • Page 32 „ Brake system can be modulated to provide more or less braking force, thus easing the brake load on the towing vehicle. PAGE 32 — WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17)
  • Page 33 To check for proper functioning of the switch, battery and Enough brake fluid or correct Replace rubber parts brakes, you must pull the pin from the switch and confirm fluid? fill with dot 4 fluid. WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17) — PAGE 33...
  • Page 34 If this is the case, service wheel bearings immediately. The possibility exists of the wheels falling off causing equipment damage and severe bodily harm even death! PAGE 34 — WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17)
  • Page 35 DO NOT repair cracked or broken welds unless you have a certified welder perform the repair. If not, have the welds repaired by your dealer. WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17) — PAGE 35...
  • Page 36: Trailer Safety Guidelines

    „ Allow plenty of room for passing. A rule of thumb is that • Tires are not visibly low on pressure. the passing distance with a trailer is 4 times the passing distance without the trailer. PAGE 36 — WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17)
  • Page 37 Be sure your hitch and tow vehicle are rated for the The trailer VIN tag contains the critical safetyinformation Gross Vehicle Weight Rating of your trailer. WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17) — PAGE 37...
  • Page 38 Also, before you start towing, adjust the mirrors so you can see the trailer as well as the area to the rear of it. PAGE 38 — WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17)
  • Page 39 ELECTRICAL CONNECTOR An Electrical Connector connects the light and brake systems on the trailer to the light and brake controls on the towing vehicle. WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17) — PAGE 39...
  • Page 40 Also, the ball size must be the same as the coupler size. If „ Ball Hitch Bulldog, 2 5/16" Option (EE56638) the hitch ball is too small, too large, is underrated, is loose PAGE 40 — WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17)
  • Page 41 „ Raise the jackstand to a height where it will not interfere „ The bottom surface of the coupler must be above the top with the road. of the hitch ball. Use the tongue jackstand to support WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17) — PAGE 41...
  • Page 42 Replace the breakaway brake battery (if equipped) at enough slack to permit turning and to hold tongue intervals specifi ed by manufacturer. up, if the trailer comes loose. PAGE 42 — WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17)
  • Page 43 If you see or feel evidence of wear, such as fl at spots, deformations, pitting or corrosion, on the pintle hook or coupler, immediately have your dealer inspect them to determine the proper action to prevent possible failure of WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17) — PAGE 43...
  • Page 44 Wood or concrete blocks by the hitch. may also be used. „ Raise the jackstand to a height where it will not interfere with the road. PAGE 44 — WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17)
  • Page 45 Tighten lug nuts before each tow. WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17) — PAGE 45...
  • Page 46 Information Placard is attached adjacent to or near the and accidents. trailer’s VIN (Certifi cation) label at the left front of the trailer „ Improve fuel economy. (See Figure I). „ Increase the tire life. PAGE 46 — WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17)
  • Page 47 You may not fi nd this information on all tires because it is put in the tire under normal driving conditions. not required by law. WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17) — PAGE 47...
  • Page 48 Max. Load Single kg (lbs) at kPa (psi) Cold: This a damaged tire before towing the trailer. information indicates the maximum load and tire pressure when the tire is used as a single. PAGE 48 — WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17)
  • Page 49 Most trailer axles are built with sealed bearings that are not serviceable. Sealed bearings must be replaced as complete units. Figure L. Wheel Lug Nuts Tightening Sequence WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17) — PAGE 49...
  • Page 50 The 6 and 7-pin connectors are signals and any clearance lights for proper operation. illustrated for your information. Figure M. Trailer to Tow Vehicle Wiring Diagram PAGE 50 — WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17)
  • Page 51: Troubleshooting (Pump)

    Cord Length and SizesTable. Impeller worn? Replace impeller. Defective water seal? Replace water seal. Water in Seal Oil Loose Oil Fill Plug? Tighten securely. WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17) — PAGE 51...
  • Page 52: Troubleshooting (Engine)

    Fuel fi lter/lines clogged? Replace fuel fi lter. Fuel tank cap breather hole clogged? Clean or replace fuel tank cap. Air in fuel line? Bleed fuel line. PAGE 52 — WT5C/WTE5C/WT5CSG WATER TRAILER • OPERATION MANUAL — REV. #4 (03/14/17)

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