BLACKMER XRLW1.25A Installation, Operation And Maintenance Instructions

BLACKMER XRLW1.25A Installation, Operation And Maintenance Instructions

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BLACKMER POWER PUMPS
Aug 2007: Discontinued models, parts availability may be limited.
INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS
DISCONTINUED MODELS: XRLW1.25A, XLW1.25A, XLW1.5A

TABLE OF CONTENTS

Technical Data .................................................... 2
Initial Pump Start Up Information......................... 2
Pre-Installation Cleaning ..................................... 3
Location and Piping............................................. 3
Check Valves ...................................................... 3
Mounting ............................................................. 3
Coupling Alignment ............................................. 4
Pump Rotation..................................................... 4
To Change Pump Rotation.................................. 4
Pre-Start Up Check List....................................... 4
Start Up Procedures............................................ 5
Flushing the Pump .............................................. 5
Pump Relief Valve............................................... 5
Strainers................................................................. 6
Lubrication.............................................................. 6
Vane Replacement................................................. 7
Pump Disassembly ................................................ 7
Parts Replacement................................................. 7
Pump Assembly ..................................................... 8
TROUBLE SHOOTING ............................................... 10
NOTE: Numbers in parentheses following individual parts
indicate reference numbers on Blackmer Parts List No.
105-A01.
Blackmer pump manuals and parts lists may be obtained
from Blackmer's website (www.blackmer.com) or by
contacting Blackmer Customer Service.
XRLW1¼, XLW1¼, XLW1½
Page
962304
INSTRUCTIONS NO. 105-A00_apr05
SAFETY DATA
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the product, or in the
manual, look for one of the following signal words and be
alert to the potential for personal injury, death or major
property damage
Warns of hazards that WILL cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause personal injury
or property damage.
NOTICE:
Indicates special instructions which are very
important and must be followed.
NOTICE:
Blackmer power pumps MUST only be installed in
systems which have been designed by qualified
engineering personnel. The system MUST conform
to all applicable local and national regulations and
safety standards.
This manual is intended to assist in the installation
and operation of the Blackmer power pumps, and
MUST be kept with the pump.
Blackmer power pump service shall be performed by
qualified technicians ONLY. Service shall conform to
all applicable local and national regulations and
safety standards.
Thoroughly review this manual, all Instructions and
hazard warnings, BEFORE performing any work on
the Blackmer power pumps.
Maintain ALL system and Blackmer power pump
operation and hazard warning decals.
Section
105
Effective
April 2005
Replaces
June 2003

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Summary of Contents for BLACKMER XRLW1.25A

  • Page 1: Table Of Contents

    Blackmer Parts List No. hazard warnings, BEFORE performing any work on 105-A01. the Blackmer power pumps. Blackmer pump manuals and parts lists may be obtained Maintain ALL system and Blackmer power pump from Blackmer's website (www.blackmer.com) or by operation and hazard warning decals.
  • Page 2: Pump Data

    A pump Identification tag, containing the pump serial number, I.D. number, and model designation, is attached to each pump. It is recommended that the data from this tag be recorded and filed for future reference. If replacement parts are needed, or if information pertaining to the pump is required, this data must be furnished to a Blackmer representative. TECHNICAL DATA INITIAL PUMP START UP INFORMATION Model No.: ____________________________________...
  • Page 3: Installation

    INSTALLATION NOTICE: Check alignment of pipes to pump to avoid strains which BLACKMER PUMPS MUST ONLY BE INSTALLED IN might later cause misalignment. See Figure 2. Unbolt SYSTEMS DESIGNED BY QUALIFIED ENGINEERING flanges or break union joints. Pipes should not spring PERSONNEL.
  • Page 4: Coupling Alignment

    INSTALLATION COUPLING ALIGNMENT The pump must be directly coupled to a gear reducer and/or OPERATION WITHOUT GUARDS IN driver with a flexible coupling. Both angular and parallel PLACE CAN CAUSE SERIOUS coupling alignment MUST be maintained between the pump, PERSONAL INJURY, MAJOR gear, motor, etc.
  • Page 5: Start Up Procedures

    AN EXTENDED TIME, IT MUST BE A LUBRICATING, NON- CORROSIVE FLUID. IF A CORROSIVE OR NON- Refer to the individual Blackmer pump parts lists for various LUBRICATING FLUID IS USED, IT MUST BE FLUSHED spring pressure ranges. Unless specified otherwise, pumps FROM THE PUMP IMMEDIATELY.
  • Page 6: Maintenance

    MAINTENANCE FAILURE TO DISCONNECT AND FAILURE TO DISCONNECT AND LOCKOUT ELECTRICAL POWER LOCKOUT ELECTRICAL POWER BEFORE ATTEMPTING MAINTENANCE BEFORE ATTEMPTING MAINTENANCE CAN CAUSE SHOCK, BURNS OR CAN CAUSE SHOCK, BURNS OR DEATH DEATH Hazardous Hazardous voltage. machinery can Can shock, burn or cause serious cause death.
  • Page 7: Vane Replacement

    MAINTENANCE VANE REPLACEMENT 4. Remove the outboard bearing cover capscrews (28) and slide the outboard bearing cover (27A) and gasket (26) off NOTICE: the shaft. Discard the bearing cover gasket. MAINTENANCE SHALL BE PERFORMED BY QUALIFIED 5. To remove locknuts and lockwashers (24A and 24B): TECHNICIANS ONLY.
  • Page 8: Pump Assembly

    MAINTENANCE PUMP ASSEMBLY b. If the pump is equipped with the four-vane rotor and shaft (13A), hold the two bottom vanes (14) in place Before reassembling the pump, inspect all component while inserting the two push rods (77). parts for wear or damage, and replace as required. Wash out the bearing/seal recess of the head and c.
  • Page 9 MAINTENANCE 17. Attach a new bearing cover gasket (26) and the inboard bearing cover (27) to the inboard head (20). Install the outboard bearing cover (27A) and a new gasket to the outboard head. Make sure the grease fittings (76) on the bearing covers are accessible.
  • Page 10: Troubleshooting

    TROUBLESHOOTING NOTICE: MAINTENANCE SHALL BE PERFORMED BY QUALIFIED TECHNICIANS ONLY, FOLLOWING THE APPROPRIATE PROCEDURES AND WARNINGS AS PRESENTED IN THIS MANUAL. SYMPTOM PROBABLE CAUSE 1. Pump not wetted. Pump Not Priming 2. Worn vanes. 3. Internal control valve closed. 4. Strainer clogged. 5.
  • Page 11 NOTES 105-A00 Page 11/12...
  • Page 12 Accessories Dispensing, Transfer, In-line Gear Reducers, Bypass Valves, Strainers Visit www.blackmer.com for complete information on all Blackmer products 1809 Century Avenue, Grand Rapids, Michigan 49503-1530 U.S.A. Telephone: (616) 241-1611 • Fax: (616) 241-3752 E-mail: blackmer@blackmer.com • Internet Address: www .blackmer.com...

This manual is also suitable for:

Xlw1.25aXlw1.5aXrlw1 1/4Xlw1 1/4Xlw1 1/2

Table of Contents