Table of Contents
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Contents
Introduction................................................................. 2
Safety ........................................................................... 4
Safe Operating Practices ....................................... 4
Toro Riding Mower Safety .................................... 6
Sound Power Level............................................... 7
Sound Pressure Level ........................................... 7
Vibration Level .................................................... 7
Safety and Instructional Decals ............................. 7
Setup ......................................................................... 12
1 Adjusting the Support Rollers........................... 13
Compliance .................................................... 13
Compliance .................................................... 13
4 Installing the Cutting Units .............................. 14
Spring ............................................................ 18
6 Using the Cutting Unit Kickstand ..................... 18
7 Greasing the Machine ...................................... 19
8 Checking Fluid Levels ...................................... 19
9 Using the Gauge Bar ........................................ 20
Product Overview ...................................................... 20
Controls ............................................................. 20
Specifications ..................................................... 24
Traction Unit Specifications................................ 24
Attachments/Accessories................................... 24
Operation................................................................... 25
Checking the Engine Oil Level............................ 25
Checking the Cooling System.............................. 26
Filling the Fuel Tank........................................... 26
Checking the Hydraulic Fluid Level..................... 28
Checking the Tire Pressure ................................. 29
Starting and Stopping the Engine ........................ 29
Checking the Interlock Switches ......................... 29
Setting the Reel Speed......................................... 30
Adjusting the Lift Arm Counterbalance............... 31
Position.......................................................... 31
Pushing or Towing the Machine .......................... 32
Jacking Points..................................................... 32
Tie Downs ......................................................... 32
Understanding the Diagnostic Light.................... 32
Diagnostic Ace Display....................................... 33
Checking the Interlock Switches ......................... 33
Operating Characteristics ................................... 34
Engine Cooling Fan Operation ........................... 35
Operating Tips ................................................... 35
Maintenance............................................................... 36
Recommended Maintenance Schedule(s) ................ 36
Daily Maintenance Checklist............................... 37
Service Interval Chart......................................... 38
Premaintenance Procedures.................................... 39
Removing the Hood ........................................... 39
Lubrication............................................................. 39
Greasing the Bearings and Bushings.................... 39
Engine Maintenance............................................... 41
Servicing the Air Cleaner .................................... 41
Servicing the Engine Oil and Filter...................... 42
Adjusting the Throttle ........................................ 42
Fuel System Maintenance ....................................... 43
Fuel Tank ........................................................... 43
Fuel Lines and Connections................................ 43
Servicing the Water Separator ............................. 43
Fuel Pick up Tube Screen.................................... 43
Bleeding Air from the Injectors........................... 44
Electrical System Maintenance................................ 44
Charging and Connecting the Battery .................. 44
Battery Care ....................................................... 45
Fuses.................................................................. 46
Drive System Maintenance ..................................... 47
Nuts............................................................... 47
Oil.................................................................. 47
Oil.................................................................. 47
Checking the Rear Axle Lubricant ....................... 48
Changing the Rear Axle Lubricant....................... 48
Adjusting the Traction Drive for Neutral ............. 48
Checking the Rear Wheel Toe-In......................... 49
Cooling System Maintenance .................................. 50
Servicing the Engine Cooling System .................. 50
Brake Maintenance ................................................. 51
Adjusting the Service Brakes............................... 51
Belt Maintenance.................................................... 51
Servicing the Alternator Belt............................... 51
Hydraulic System Maintenance ............................... 52
Changing the Hydraulic Fluid ............................. 52
Replacing the Hydraulic Filters ........................... 52
Checking the Hydraulic Lines and Hoses ............. 53
Cutting Unit Maintenance....................................... 53
Backlapping the Cutting Units ............................ 53
Cleaning ................................................................. 54
Servicing the Spark Arrestor Muffler................... 54
Storage....................................................................... 55
Engine ............................................................... 55
Traction Unit...................................................... 55
Schematics ................................................................. 56
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