Dynapac CA134 Instruction Manual
  1. Manuals
  2. Brands
  3. Dynapac Manuals
  4. Construction Equipment
  5. CA134
  6. Instruction manual

Dynapac CA134 Instruction Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Instructions manual
Instructions manual
ICA134-3EN2.pdf
ICA134-3EN2.pdf
Driving & Maintenance
Driving & Maintenance
Vibratory roller
Vibratory roller
John Deere 5030HF285
John Deere 5030HF285
Serial number
Serial number
10000100x0A009546 -
10000100x0A009546 -
Translation of original instruction
Translation of original instruction
Reservation for changes
Reservation for changes
Printed in Sweden
Printed in Sweden
CA134
CA134
Engine
Engine

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the CA134 and is the answer not in the manual?

Questions and answers

Related Manuals for Dynapac CA134

Summary of Contents for Dynapac CA134

  • Page 1 Instructions manual Instructions manual ICA134-3EN2.pdf ICA134-3EN2.pdf Driving & Maintenance Driving & Maintenance Vibratory roller Vibratory roller CA134 CA134 Engine Engine John Deere 5030HF285 John Deere 5030HF285 Serial number Serial number 10000100x0A009546 - 10000100x0A009546 - Translation of original instruction Translation of original instruction...

  • Page 3: Table Of Contents

    Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Warning symbols..................1 Safety information ..................1 General ....................... 2 CE marking and Declaration of conformity..........3 Safety - General instructions....................5 Safety - when operating ......................7 Driving near edges ..................
  • Page 4 Technical specifications - Working capacity ................21 Technical specifications - General ..................23 Tightening torque ..................24 ROPS - bolts ..................... 25 Hydraulic system..................25 Machine plate - Identification ....................27 Product identification number on the frame ..........27 Machine plate.................... 27 Explanation of 17PIN serial number............
  • Page 5 Starting the engine ..................41 Strike-off blade (Optional) ................. 42 Operation - Driving......................... 43 Operating the roller ................... 43 Operating the strike-off blade (optional)........... 44 Operation - Vibration......................45 Vibration On/Off ..................45 Vibration - Activation ................. 45 Operating - Stopping......................47 Braking ........................
  • Page 6 Towing ........................54 Alternative 1 ....................54 Short distance towing with the engine running.......... 54 Alternative 2 ....................55 Towing short distances where the engine is inoperative......55 Rear axle brake..................55 Brake disengagement ................55 Releasing the drum brake ................. 56 Drum motor brake ..................
  • Page 7 Diesel engine Check oil level ..............72 Fuel tank - Filling..................72 Brakes - Check ......................73 Hydraulic reservoir - Check fluid level............74 Maintenance - 50h ......................... 75 Scrapers - Check, adjustment..............75 Tires - Air pressure - Wheel nuts - Tightening .......... 76 Air cleaner Check - Replacement of main filter ............
  • Page 8 Hydraulic filter - Replacement ..............89 Fuel tank - Cleaning....................90 Hydraulic reservoir - Draining..............91 Rear axle differential - Oil change............. 91 Rear axle pinion housing - Oil change ............92 Rear axle planetary gear - Oil change ............92 Maintenance - 2000h ......................

  • Page 9: Introduction

    Intended use CA134 is available in a D (smooth drum) and PD (padfot) version. The smooth drum version with drum drive (D) ensures good accessibility even on very steep slopes.

  • Page 10: General

    Introduction CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. General This manual contains instructions for machine operation and maintenance. The machine must be correctly maintained for maximal performance.

  • Page 11: Ce Marking And Declaration Of Conformity

    Introduction CE marking and Declaration of conformity (Applies to machines marketed in EU/EEC) This machine is CE marked. This shows that on delivery it complies with the basic health and safety directives applicable for the machine in accordance with machinery directive 2006/42/EC and that it also complies with other directives applicable for this machine.
  • Page 12 Introduction ICA134-3EN2.pdf 2012-04-13...

  • Page 13: Safety - General Instructions

    Safety - General instructions Safety - General instructions (Also read the safety manual) The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
  • Page 14 Changes are only to be made after written approval has been given safety. Changes are only to be made after written approval has been given by Dynapac. by Dynapac. 18. Avoid using the roller before the hydraulic fluid has reached its normal 18.

  • Page 15: Safety - When Operating

    Safety - when operating Safety - when operating Driving near edges When driving near an edge, minimum 2/3 of the drum width must be on solid ground. Keep in mind that the machine's center of gravity Keep in mind that the machine's center of gravity moves outwards when steering.
  • Page 16 Safety - when operating ICA134-3EN2.pdf 2012-04-13...

  • Page 17: Safety (Optional)

    Safety (Optional) Safety (Optional) Strike-off blade The operator must make sure that nobody is in The operator must make sure that nobody is in the area of operation while the machine is in the area of operation while the machine is in use.
  • Page 18 Safety (Optional) ICA134-3EN2.pdf 2012-04-13...

  • Page 19: Special Instructions

    Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).

  • Page 20: Fire Fighting

    Special instructions Do not use a high-pressure water jet on the Do not use a high-pressure water jet on the instrument panel/display. instrument panel/display. Detergent that can destroy electrical parts, or Detergent that can destroy electrical parts, or which is conductive, must not be used. which is conductive, must not be used.

  • Page 21: Jump Starting

    Special instructions Dispose of old batteries in an environmentally Dispose of old batteries in an environmentally friendly way. Batteries contain toxic lead. friendly way. Batteries contain toxic lead. Do not use a quick-charger for charging the Do not use a quick-charger for charging the battery.
  • Page 22 Special instructions ICA134-3EN2.pdf 2012-04-13...

  • Page 23: Technical Specifications - Noise/Vibrations/Electrical

    Technical specifications - Noise/Vibrations/Electrical Technical specifications - Noise/Vibrations/Electrical Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.
  • Page 24 Technical specifications - Noise/Vibrations/Electrical ICA134-3EN2.pdf 2012-04-13...

  • Page 25: Technical Specifications - Dimensions

    Technical specifications - Dimensions Technical specifications - Dimensions Dimensions, side view Dimensions Dimensions Wheelbase, drum and wheel Wheelbase, drum and wheel 1860 1860 Length, standard equipped roller (D) Length, standard equipped roller (D) 3950 3950 Length, standard equipped roller (PD) Length, standard equipped roller (PD) 3950 3950...

  • Page 26: Dimensions, Top View

    Technical specifications - Dimensions Dimensions, top view Dimensions Dimensions Width, standard equipped roller Width, standard equipped roller 1494 1494 Overhang, left frame side Overhang, left frame side 2½ 2½ Overhang, right frame side Overhang, right frame side 2½ 2½ Turn radius, external Turn radius, external 3900 3900...

  • Page 27: Technical Specifications - Weights And Volumes

    Technical specifications - Weights and volumes Technical specifications - Weights and volumes Weights Weights Service weight with ROPS (EN500) Service weight with ROPS (EN500) 4550 kg 4550 kg 10.100 10.100 Service weight with ROPS (EN500) Service weight with ROPS (EN500) 4750 kg 4750 kg 10.500...
  • Page 28 Technical specifications - Weights and volumes ICA134-3EN2.pdf 2012-04-13...

  • Page 29: Technical Specifications - Working Capacity

    Technical specifications - Working capacity Technical specifications - Working capacity Compaction data Compaction data Static linear load (D) Static linear load (D) 13 kg/cm 13 kg/cm 73 pli 73 pli Static linear load, with Ballast weight (D) Static linear load, with Ballast weight (D) 15 kg/cm 15 kg/cm 84 pli...
  • Page 30 Technical specifications - Working capacity ICA134-3EN2.pdf 2012-04-13...

  • Page 31: Technical Specifications - General

    Technical specifications - General Technical specifications - General Engine Engine Manufacturer/Model Manufacturer/Model John Deere 5030HF285 John Deere 5030HF285 Turbo diesel Turbo diesel Power (SAE J1995) Power (SAE J1995) 62 kW 62 kW 84 hp 84 hp Engine speed, idling Engine speed, idling 900 rpm 900 rpm Engine speed, working/transport...

  • Page 32: Tightening Torque

    Technical specifications - General Tightening torque Tightening torque in Nm (lbf.ft) for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): STRENGTH CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry...

  • Page 33: Rops - Bolts

    Technical specifications - General ROPS-bolts which are to be torque tightened ROPS-bolts which are to be torque tightened must be dry. must be dry. ROPS - bolts Bolt dimensions : Bolt dimensions : M16 (500082) M16 (500082) Strength class : Strength class : Tightening torque : Tightening torque :...
  • Page 34 Technical specifications - General ICA134-3EN2.pdf 2012-04-13...

  • Page 35: Machine Plate - Identification

    Machine plate - Identification Machine plate - Identification Product identification number on the frame The machine PIN (product identification number) (1) is punched on the right edge of the front frame or the upper edge of the right frameside. Fig. Front frame 1.

  • Page 36: Explanation Of 17Pin Serial Number

    Machine plate - Identification Explanation of 17PIN serial number A= Manufacturer 00123 00123 V 0 A 123456 V 0 A 123456 B= Family/Model C D E F C D E F C= Check letter D= No coding E= Production unit F= Serial number Engine plates The engine's type plate (1) is affixed to the right side of...

  • Page 37: Machine Description- Decals

    Machine description- Decals Machine description- Decals Location - decals 12 13 Diesel fuel Diesel fuel 4700991658 7. 4700991658 7. Warning, Hot Warning, Hot 4700903424 13. Hydraulic fluid 4700903424 13. Hydraulic fluid 4700272373 4700272373 surfaces surfaces level level Warning, Rotating Warning, Rotating 4700903423 8.

  • Page 38: Safety Decals

    Machine description- Decals Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible. Use the part number specified on each decal. 4700903423 Warning - Rotating engine components. Keep your hands at a safe distance from the danger zone.

  • Page 39: Info Decals

    Machine description- Decals Info decals Diesel fuel Diesel fuel Hydraulic fluid level Hydraulic fluid level Hoisting plate Hoisting plate Handbook compartment Handbook compartment Master switch Master switch Hydraulic fluid Hydraulic fluid Biological hydraulic fluid Biological hydraulic fluid Tie down point Tie down point Lift point Lift point...
  • Page 40 Machine description- Decals ICA134-3EN2.pdf 2012-04-13...

  • Page 41: Machine Description - Instruments/Controls

    Machine description - Instruments/Controls Machine description - Instruments/Controls Locations - Instruments and controls Fig. Instruments and control panel Electronic speed control regulator Electronic speed control regulator Vibration ON/OFF Vibration ON/OFF Low/High Low/High Driving lights Driving lights Strike-off blade Strike-off blade Working lights Working lights Control panel...

  • Page 42: Locations - Control Panel And Controls

    Machine description - Instruments/Controls Locations - Control panel and controls Fig. Control panel Fig. Operator's station Fig. Operator position Starter switch Starter switch Low fuel level Low fuel level Emergency stop Emergency stop Oil pressure, engine Oil pressure, engine Vibration On/Off Vibration On/Off Parking brake Parking brake...

  • Page 43: Function Description

    Machine description - Instruments/Controls Function description Designation Designation Symbol Symbol Function Function Starter switch Starter switch Positions 1-2: Shut off position, key can be Positions 1-2: Shut off position, key can be removed. removed. Position 3a: All instruments and electric controls Position 3a: All instruments and electric controls are supplied with power.
  • Page 44 Machine description - Instruments/Controls Designation Designation Symbol Symbol Function Function Hazard beacon, switch Hazard beacon, switch Where depressed, the hazard beacon is on Where depressed, the hazard beacon is on (Optional) (Optional) Direction indicators, Direction indicators, When depressed to the left, the left direction When depressed to the left, the left direction switch (Optional) switch (Optional)

  • Page 45: Machine Description - Electrical System

    Machine description - Electrical system Machine description - Electrical system Fuses The figure shows the position of the fuses. The table below gives fuse amperage and function. All fuses are flat pin fuses. The machine is equipped with a 12V electrical system and an AC alternator.

  • Page 46: Relays

    Machine description - Electrical system Relays Direction indicators Direction indicators Stop lights Stop lights Fig. Control column The control unit (ECU) (1) is located behind the cover (2) under the operator seat. This control unit looks after the electrical drive control, including vibration, start-stop.

  • Page 47: Operation - Starting

    Operation - Starting Operation - Starting Before starting Master switch - Switching on Remember to carry out daily maintenance. Refer to the maintenance instructions. The master switch is located in the engine compartment. Turn the key (1) to the on position. The entire roller is now supplied with power.

  • Page 48: Instruments And Lamps - Checking

    Operation - Starting Instruments and lamps - Checking Make sure that the emergency stop (2) is pulled Make sure that the emergency stop (2) is pulled out. When the roller is in neutral or there is no load out. When the roller is in neutral or there is no load on the operator seat, the automatic brake function on the operator seat, the automatic brake function is engaged.

  • Page 49: Interlock

    Operation - Starting Interlock The roller is equipped with Interlock. If you stand up from the operator's seat when the forward/reverse lever is in the drive position, the machine stops and the diesel engine is switched off after 3 seconds. Brace yourself for a sudden stop. Interlock is not activated if the forward/reverse lever is in neutral.

  • Page 50: Strike-Off Blade (Optional)

    Operation - Starting Check while warming the engine that the warning lamps for the oil pressure (24) and charging (28) go out. The warning lamp (25) should remain on. When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and that braking distances can be longer than normal...

  • Page 51: Operation - Driving

    Operation - Driving Operation - Driving Operating the roller Under no circumstances is the machine to be Under no circumstances is the machine to be operated from the ground. The operator must be operated from the ground. The operator must be seated inside the machine during all operation.

  • Page 52: Operating The Strike-Off Blade (Optional)

    Operation - Driving Operating the strike-off blade (optional) Before driving, make certain that the blade is in its Before driving, make certain that the blade is in its uppermost position (raised). Inspect the condition uppermost position (raised). Inspect the condition of the ground before using the blade.

  • Page 53: Operation - Vibration

    Operation - Vibration Operation - Vibration Vibration On/Off Activation/deactivation of the vibration is selected with the switch (20). The operator must activate the vibration via the switch (4) on the underside of the forward/reverse handle. See illustration below. Fig. Instrument panel 20.
  • Page 54 Operation - Vibration ICA134-3EN2.pdf 2012-04-13...

  • Page 55: Operating - Stopping

    Operating - Stopping Operating - Stopping Braking Emergency braking Braking is normally activated using the forward/reverse lever. The hydrostatic transmission brakes the roller when the lever is moved towards the neutral position. There is also a brake in the drum motor and rear axle that acts as an emergency brake during operation.

  • Page 56: Switching Off

    Operating - Stopping Switching off Check instruments and warning lamps to see if any faults are indicated. Switch off all lights and other electrical functions. Turn the starter switch (1) to the left to switched off position 1. At the end of the shift, lower the instrument cover (22) and lock it.

  • Page 57: Master Switch

    Operating - Stopping Master switch Before leaving the roller for the day, switch the master switch (1) to the disconnected position and remove the handle. This will prevent the battery discharging and will also make it difficult for unauthorized persons to start and operate the machine.
  • Page 58 Operating - Stopping ICA134-3EN2.pdf 2012-04-13...

  • Page 59: Long-Term Parking

    Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.

  • Page 60: Hoods, Tarpaulin

    Long-term parking Hoods, tarpaulin * Lower the instrument cover over the instrument panel. * Cover the entire roller with a tarpaulin. A gap must be left between the tarpaulin and the ground. * If possible, store the roller indoors and ideally in a building where the temperature is constant.

  • Page 61: Miscellaneous

    Miscellaneous Miscellaneous Lifting Locking the articulation Articulation must be locked to prevent inadvertent Articulation must be locked to prevent inadvertent turning before lifting the roller. turning before lifting the roller. Turn the steering wheel to the straight ahead position. Push in the emergency/parking brake knob. Pull out the locking pin (2) fitted with a wire, and pull up the stud (3).

  • Page 62: Unlocking The Articulation

    Miscellaneous Unlocking the articulation Remember to unlock the articulation before Remember to unlock the articulation before operating. operating. Fold the locking arm (3) back and secure it in the locking lug (4) with the stud (3). Insert the locking pin (2) fitted with a wire, to secure the stud (3).

  • Page 63: Alternative 2

    Miscellaneous Alternative 2 Towing short distances where the engine is inoperative Chock the drum and tires to prevent the roller from Chock the drum and tires to prevent the roller from moving when the brakes are mechanically moving when the brakes are mechanically disengaged.

  • Page 64: Releasing The Drum Brake

    Miscellaneous Releasing the drum brake Drum motor brake Remove the drum brake's center plug (2) which can be accessed through the center hole (1) in the left frame side. Fig. Left frame side 1. Center hole 2. Center plug Screw in the bolt (3) all the way as shown in the figure. Now screw in the nut (4) so that it is flush with the washer, and then an additional 0.5 - 0.75 turns, holding the screw in place (3).

  • Page 65: Towing The Roller

    Miscellaneous Towing the roller When towing/recovering, the roller must be braked When towing/recovering, the roller must be braked by the towing vehicle. A towing bar must be used by the towing vehicle. A towing bar must be used as the roller has no brakes. as the roller has no brakes.
  • Page 66 Operating instructions - Summary ICA134-3EN2.pdf 2012-04-13...

  • Page 67: Operating Instructions - Summary

    Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Make sure that all instructions in the MAINTENANCE section are followed. Make sure that all instructions in the MAINTENANCE section are followed. Turn the master switch to the ON position.
  • Page 68 Operating instructions - Summary ICA134-3EN2.pdf 2012-04-13...

  • Page 69: Preventive Maintenance

    Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
  • Page 70 Preventive maintenance ICA134-3EN2.pdf 2012-04-13...

  • Page 71: Maintenance - Lubricants And Symbols

    Maintenance - Lubricants and symbols Maintenance - Lubricants and symbols Fluid volumes Fluid volumes Rear axle Rear axle - Differential - Differential 4,5 liter 4,5 liter 4,2 qts 4,2 qts - Planetary gear - Planetary gear 0,9 liters/side 0,9 liters/side 0,95 qts/side 0,95 qts/side - Pinion housing...
  • Page 72 DRUM OIL DRUM OIL Air temp. -15°C - +40°C Air temp. -15°C - +40°C Shell Spirax S3 AX Shell Spirax S3 AX Dynapac Gear Oil 300, Dynapac Gear Oil 300, (5°F-104°F) (5°F-104°F) 80W/90, API GL-5 or 80W/90, API GL-5 or...

  • Page 73: Maintenance Symbols

    Maintenance - Lubricants and symbols Maintenance symbols Engine, oil level Engine, oil level Tyre pressure Tyre pressure Engine, oil filter Engine, oil filter Air filter Air filter Hydraulic reservoir, level Hydraulic reservoir, level Battery Battery Hydraulic fluid, filter Hydraulic fluid, filter Recycling Recycling Transmission, oil level...
  • Page 74 Maintenance - Lubricants and symbols ICA134-3EN2.pdf 2012-04-13...

  • Page 75: Maintenance - Maintenance Schedule

    Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points 22,23,24 7,10 Fig. Service and maintenance points Radiator grille Radiator grille Scraper Scraper Engine suspension, 4 pcs. Engine suspension, 4 pcs. Oil level, diesel engine Oil level, diesel engine Drum oil, level plug, 1 pc.

  • Page 76: General

    Maintenance - Maintenance schedule General Periodic maintenance should be carried out after the number of hours specified. Use the daily, weekly etc. periods where number of hours cannot be used. Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or oils and fuel and when lubricating using oil or grease.

  • Page 77: Every 50 Hours Of Operation (Weekly)

    Maintenance - Maintenance schedule Every 50 hours of operation (Weekly) Refer to the contents to find the page number of the sections referred to! Pos. in Pos. in Action Action Comment Comment Check that hoses and couplings are not leaking Check that hoses and couplings are not leaking Check the scraper setting Check the scraper setting...

  • Page 78: Every 500 Hours Of Operation (Every Three Months)

    Maintenance - Maintenance schedule Every 500 hours of operation (Every three months) Refer to the contents to find the page number of the sections referred to ! Pos. in Pos. in Action Action Comment Comment Replace fuel filter Replace fuel filter Refer to the engine manual Refer to the engine manual Lubricate controls and joints...

  • Page 79: Maintenance, 10H

    Maintenance, 10h Maintenance, 10h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.

  • Page 80: Diesel Engine Check Oil Level

    Maintenance, 10h Diesel engine Check oil level Take care not to touch any hot parts of the engine Take care not to touch any hot parts of the engine or the radiator when removing the dipstick. Risk or the radiator when removing the dipstick. Risk for burns.

  • Page 81: Brakes - Check

    Maintenance, 10h Brakes - Check Check operation of the brakes as follows: Check operation of the brakes as follows: Checking the emergency stop Drive the roller slowly forward. Hold the steering wheel firmly and brace yourself for a sudden stop. Press the emergency stop (1).

  • Page 82: Hydraulic Reservoir - Check Fluid Level

    Maintenance, 10h Hydraulic reservoir - Check fluid level The sight glass is located on the left side of the roller behind the tire. Place the roller on a flat surface and check the fluid level in the sight glass. If the level is too low, top up with the type of hydraulic fluid specified in the lubricant specification.

  • Page 83: Maintenance - 50H

    Maintenance - 50h Maintenance - 50h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.

  • Page 84: Tires - Air Pressure - Wheel Nuts - Tightening

    Maintenance - 50h Tires - Air pressure - Wheel nuts - Tightening Check the tire pressures using a pressure gauge. If the tires are filled with fluid, the air valve (1) must be in the "12 o'clock" position during pumping. Recommended pressure: See Technical Specifications.

  • Page 85: Air Filter Indicator - Resetting

    Maintenance - 50h Release the clips (1), pull off the cover (2), and pull out the main filter (3). Do not remove the backup filter (4). Clean the air cleaner if necessary, see section Air cleaner - Cleaning. When replacing the main filter (3), insert a new filter and refit the air cleaner in the reverse order.

  • Page 86: Air Cleaner - Cleaning

    Maintenance - 50h Air cleaner - Cleaning Wipe clean the inside of the cover (2) and the filter housing (5). See the previous illustration. Wipe clean on both sides of the outlet Wipe also both surfaces for the outlet pipe; see pipe.

  • Page 87: Maintenance - 250H

    Maintenance - 250h Maintenance - 250h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.

  • Page 88: Rear Axle Planetary Gears - Check Oil Level

    Maintenance - 250h Rear axle planetary gears - Check oil level Position the roller with the plug in the planetary gear (1) in the "9 o'clock" position. Wipe clean and remove the level plug (1) and check that the oil level reaches the lower edge of the plug hole.

  • Page 89: Bolted Joints - Checking Tightening Torque

    Maintenance - 250h Bolted joints - Checking tightening torque Check that all the bolts for the suspension of the engine and the drive unit are tightened, see under Specifications - tightening torque. Check the bolted joint between the motor and the pump drive, and that all the hydraulic components are tightened to the set tightening torque.

  • Page 90: Radiator - Check/Cleaning

    Maintenance - 250h Radiator - Check/Cleaning Check that air can pass unobstructed through the radiators (1), (2) and (3). Clean a dirty radiator using compressed air or a high-pressure water jet. Blow air or direct water through the cooler in the opposite direction to that of the cooling air.

  • Page 91: Battery Cell Electrolyte Level

    Maintenance - 250h Battery cell Electrolyte level Remove the cell caps and check that the electrolyte is about 10 mm (0.4 in) above the plates. Check the level of all cells. If the level is below this, top off to the correct level with distilled water.
  • Page 92 Maintenance - 250h ICA134-3EN2.pdf 2012-04-13...

  • Page 93: Maintenance - 500H

    Maintenance - 500h Maintenance - 500h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.

  • Page 94: Controls And Moving Joints - Lubrication

    Maintenance - 500h Controls and moving joints - Lubrication Lubricate the engine hood hinges (1) with grease, the other joints and controls are lubricated with oil. See lubricant specification. Fig. Engine hood 1. Hinge Forward/Reverse controls and joints - Check and lubrication The forward/reverse lever joints are best accessed via the compartment for the manual on the right side of...

  • Page 95: Diesel Engine - Oil- And Filter Change

    Maintenance - 500h If the forward/reverse lever still is stiff after the above adjustments, lubricate the other end of the control cable with a few drops of oil. The cable is located on the top of the propulsion pump. Fig. Engine compartment 1.
  • Page 96 Maintenance - 500h ICA134-3EN2.pdf 2012-04-13...

  • Page 97: Maintenance - 1000H

    Maintenance - 1000h Maintenance - 1000h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.

  • Page 98: Fuel Tank - Cleaning

    Maintenance - 1000h Carefully clean round the filter. Remove the oil filter (1) and hand in to an Remove the oil filter (1) and hand in to an environment-friendly waste disposal station. This environment-friendly waste disposal station. This is a disposable filter and cannot be cleaned. is a disposable filter and cannot be cleaned.

  • Page 99: Hydraulic Reservoir - Draining

    Maintenance - 1000h Hydraulic reservoir - Draining Condensate in the hydraulic reservoir is drained via the drain plug (1). Drain the roller after it has been stationary for a long time, e.g. after standing overnight. Drain as follows: Place a container under the drain hole. Remove the plug (1).

  • Page 100: Rear Axle Pinion Housing - Oil Change

    Maintenance - 1000h Rear axle pinion housing - Oil change Never work under the roller when the engine is Never work under the roller when the engine is running. Park on a level surface. Block the wheels running. Park on a level surface. Block the wheels securely.
  • Page 101 Maintenance - 1000h Position the roller with the plug (1) in the planetary gear in the "9 o'clock" position. Fill with oil to lower edge of level hole. Use transmission oil. See the lubrication specification. Clean and refit the plug. Check the fluid level in the same way on the rear axle's other planetary gear.
  • Page 102 Maintenance - 1000h ICA134-3EN2.pdf 2012-04-13...

  • Page 103: Maintenance - 2000H

    Maintenance - 2000h Maintenance - 2000h Park the roller on a level surface. Park the roller on a level surface. When checking and making adjustments, the When checking and making adjustments, the engine should be switched off and the engine should be switched off and the emergency/parking brake should be applied, if emergency/parking brake should be applied, if not otherwise specified.

  • Page 104: Drum - Oil Change

    Maintenance - 2000h Drum - Oil change Position the roller on a flat surface with the groove (1) on the inside of the drum aligned with the top of the drum frame. Place a receptacle that holds 10 liters (2.8 gal) under the drain plug (3).
  • Page 105 Dynapac Compaction Equipment AB Box 504, SE-371 23 Karlskrona, Sweden...
  • Page 106 Dynapac Compaction Equipment AB Box 504, SE-371 23 Karlskrona, Sweden...

Table of Contents