Still EXH-SF 20 Original Instructions Manual
  1. Manuals
  2. Brands
  3. Still Manuals
  4. Trucks
  5. EXH-SF 20
  6. Original instructions manual

Still EXH-SF 20 Original Instructions Manual

Pallet truck
Hide thumbs Also See for EXH-SF 20:
Table of Contents

Advertisement

Quick Links

Original instructions
Pallet truck
EXH-SF 20
EXH-SF 25
0185 0186 2362 2363
11538011651 EN - 02/2021

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the EXH-SF 20 and is the answer not in the manual?

Questions and answers

Related Manuals for Still EXH-SF 20

Summary of Contents for Still EXH-SF 20

  • Page 1 Original instructions Pallet truck EXH-SF 20 EXH-SF 25 0185 0186 2362 2363 11538011651 EN - 02/2021...
  • Page 3 Preface Address of manufacturer and  contact details STILL GmbH Berzeliusstraße 10 22113 Hamburg, Germany Tel. +49 (0) 40 7339-0 Fax: +49 (0) 40 7339-1622 Email: info@still.de Website: http://www.still.de 11538011651 EN - 02/2021...

  • Page 5: Table Of Contents

    Table of contents Introduction Your industrial truck ........... General .
  • Page 6 Table of contents Overviews Overview ............General view of the truck .
  • Page 7 Table of contents Operating the FleetManager™ option ........Description of the FleetManager option.
  • Page 8 EXH-SF 20 and EXH-SF 25 datasheet ........

  • Page 9: Introduction

    Introduction...

  • Page 10: Your Industrial Truck

    Introduction Your industrial truck Your industrial truck General The truck described in these operating instruc- tions corresponds to the applicable standards and safety regulations. If the truck is to be operated on public roads, it must conform to the existing national regula- tions for the country in which it is being used.

  • Page 11: Ce Labelling

    Introduction Your industrial truck CE labelling  The manufacturer uses CE labelling to indi- cate that the truck complies with the standards and regulations valid at the time of marketing. The supplied EC declaration of conformity confirms this. The CE labelling is attached to the nameplate.

  • Page 12: Ec Declaration Of Conformity

    Introduction EC declaration of conformity EC declaration of conformity Declaration STILL GmbH Berzeliusstrasse 10 22113 Hamburg GERMANY We declare that the machine Industrial truck according to these operating instructions Model according to these operating instructions conforms to the latest version of the Machinery Directive 2006/42/EC.

  • Page 13: Identification Label

    Introduction Identification label Identification label  NOTE Indicate the serial number for all technical en- quiries. Model Manufacturer Serial number Year of manufacture Unladen weight (without battery) in kg Maximum battery weight Minimum battery weight (for a lithium-ion battery, the weight of the ballast container is included) Additional weight (ballast weight) in kg Nominal motor power (kW)

  • Page 14: Eco-Design Requirements For Electric Motors And Variable Speed Drives

    Eco-design requirements for electric motors and variable speed drives Internet address and QR code  The information can be accessed at any time by pasting the address https://m.still.de/vdma in a web browser or by scanning the QR code. Eco-design requirements for electric motors and variable...

  • Page 15: Spare Parts List

    Spare parts list  The spare parts list can be downloaded by en- tering the address https://sparepartlist.still.eu into a web browser or by scanning the QR code displayed to the side. When the web page is open, please type in...

  • Page 16: Permissible Use

    Introduction Permissible use Permissible use The truck described in these operating instruc- The purpose of obtaining these permissions in tions is suitable for lifting and transporting advance is to limit danger as far as possible. loads. The truck should only be used for the purpo- ses for which it was designed, as described in these instructions.

  • Page 17: Unauthorised Use

    Introduction Unauthorised use Unauthorised use Any danger caused as a result of unauthor- Transporting people is prohibited. ised use becomes the responsibility of the op- The forklift truck should not be used in areas erator or driver and not that of the manufactur- where there is a risk of fire, explosion or corro- sion, or in areas that are particularly dusty.
  • Page 18 Introduction Disposing of components and batteries 11538011651 EN - 02/2021...

  • Page 19: Safety

    Safety...

  • Page 20: Safety Regulations

    Safety Safety regulations Safety regulations Regular checks and technical inspections These operating instructions, which come with ● the truck, must be communicated to all those Recycling of lubricants, oils and batteries ● concerned and in particular to personnel re- Residual risks. ●...

  • Page 21: Safety Regulations For Handling Consumables

    Safety Safety regulations for handling consumables Safety regulations for handling consumables Permissible consumables Refer to the maintenance data table for the WARNING permissible substances necessary for opera- Consumables can be dangerous. tion. It is necessary to follow the safety regulations when handling these substances.

  • Page 22: Hydraulic Fluid

    Safety Safety regulations for handling consumables Hydraulic fluid WARNING ENVIRONMENT NOTE During operation of the forklift truck, hy- draulic fluids are pressurised and are Hydraulic fluid is a water-polluting substance! hazardous to your health. Always store hydraulic fluid in containers com- –...

  • Page 23: Disposal Of Consumables

    Safety Safety regulations for handling consumables Disposal of consumables Any spillage of fluids such as hydraulic oil, ● ENVIRONMENT NOTE brake fluid or gear lubricant oil must be im- mediately soaked up with an oil-binding Materials that have to be disposed of following agent.

  • Page 24: Emissions

    Safety Emissions Emissions Noise emission values Calculated during the test cycle performed in accordance with standard EN 12053. Acoustic pressure level in the driver's compartment Truck 64 dB (A) Uncertainty ± 2.5 dB (A) NOTE Lower or higher noise values may occur when using industrial trucks, e.g.

  • Page 25: Residual Dangers, Residual Risks

    Safety Residual dangers, residual risks Residual dangers, residual risks Falling, tripping etc. when moving on the in- Despite all operational precautions and com- ● dustrial truck, especially in the wet, with pliance with standards and rules, the possibili- leaking consumables or icy surfaces. ty of additional risks when using the truck can- Loss of stability due to the load being unsta- not be entirely excluded.

  • Page 26: Definition Of Responsible Persons

    Safety Definition of responsible persons Definition of responsible persons Operating company The operating company is the natural or legal The operating company is responsible for the person or group who operates the truck or on scheduling and correct performance of regular whose authority the truck is used.
  • Page 27 Safety Definition of responsible persons Prohibition of use by unauthorised per- When leaving the truck, the driver must secure it against unauthorised use. sons The driver is responsible for the truck during working hours. He must not allow unauthor- ised persons to operate the truck. 11538011651 EN - 02/2021...

  • Page 28: Safety Tests

    Safety inspection based on time and ex-  traordinary incidents The operating company (see chapter entitled "Definition of responsible persons") must en- STILL GmbH Hamburg sure that the truck is checked by a specialist at least once a year or after noteworthy inci- Regelmäßige Prüfung dents.

  • Page 29: Overviews

    Overviews...

  • Page 30: Overview

    Overviews Overview Overview General view of the truck Emergency off switch Platform Key switch or electronic key Stabiliser wheel Display Load arms Stabilisers Load wheels or bogies Drive wheel 11538011651 EN - 02/2021...

  • Page 31: General View Of The Technical Compartment

    Overviews Overview General view of the technical compartment Pump unit Stabilisers Traction motor Horn Pump unit tank ES30–24 steering unit Servo stabilisers tank 11538011651 EN - 02/2021...

  • Page 32: Operating And Display Devices

    Overviews Operating and display devices Operating and display devices Driver's compartment Handle Anti-crush safety device Lowering the load arms Display Lifting the load arms Emergency off switch Horn Key switch or electronic key Drive switch 11538011651 EN - 02/2021...

  • Page 33: Display-Operating Unit

    Overviews Operating and display devices Display-operating unit Operator present indicator light (depending Activity indicator light on the model of the truck) Error Code menu Battery indicator light Settings menu Temperature indicator light Truck status menu Settings indicator light Display of the operating time of the truck Warning indicator light Display of the battery charge Drive programme indicator light...

  • Page 34: Battery Charging Indicator

    Overviews Operating and display devices Battery charging indicator COMMENTS/SCREEN DESCRIPTION EXPLANATION MESSAGES 91% - 100%: 10 bars 1% - 10%: 1 bar Full charge: 100% 0%: 1 flashing bar (lift func- Battery charge level repre- Low charge: 10% Dis- tion not permitted). sented by 10 bars charged: 0% NB: To protect the battery,...
  • Page 35 Overviews Operating and display devices COMMENTS/SCREEN DESCRIPTION EXPLANATION MESSAGES Switched off: truck switched Green indicator light Switched on: truck switched These codes will help the service department to decide Error code E3 294 on the appropriate response from the service engineer. Fault or brake wear (air gap) Do not operate the truck - The meter starts running...

  • Page 36: Electronic Key (Option)

    Overviews Operating and display devices Electronic key (option) Switch ON (operating mode) Key fault or incorrect code Switch OFF and awaiting code Time delay of automatic switch-off Programming mode active Operation Enter Status of LEDs Comments ○ red off ● continuous (by de- green (1) (correct PIN) * 1 2 3 4 5 #...
  • Page 37 Overviews Operating and display devices PROGRAMMING (truck switch OFF only (2)) To reactivate the default Restoring the ini- administrator code tial administrator (00000000), please con- code tact your agent or nearest dealer. Power switches off auto- ● red flashing ● green matically after 10 mi- Activating the au- flashing (5) (5 seconds...

  • Page 38: Markings

    Overviews Markings Markings Labels Identification label Label to indicate the pressure of the com- Brand label pressor (platform) Model label Label to indicate the recommended pressure Slinging label. Consult the operating instruc- of the compressor (platform) tions Next inspection label Danger instructions label for the battery lock Cold store label Danger instructions label.

  • Page 39: Serial Number

    Overviews Markings Serial number  xx xxxx x xxxxx NOTE Indicate the serial number for all technical en- quiries. The serial number contains the following infor- mation: 1 Production location 2 Type 3 Year of production 4 Count number 7090_921-004 11538011651 EN - 02/2021...
  • Page 40 Overviews Markings 11538011651 EN - 02/2021...

  • Page 42: Technical Description

    Technical description Technical description Trucks EXH-SF 20 and EXH-SF 25 allow you These different battery types are not available to transfer loads from one place to another on all models. and to pick orders. Steering Available models: EXH-SF 20: 2000 kg The electric steering ES30–24 offers driving...
  • Page 43 Technical description Cold store (-35°C) Side protection guardrails ● ● 11538011651 EN - 02/2021...

  • Page 44: List Of Checks Prior To Start-Up

    List of checks prior to start-up List of checks prior to start-up – Damaged or missing stickers must be re- WARNING placed in compliance with the marking posi- Damage or other defects on the truck or attachments tion table. (special equipment) can result in accidents. –...

  • Page 45: Starting Up

    Starting up Starting up NOTE Check that the battery hood is closed. ● Check that the battery is locked. ● – Check that the battery is connected. – Check that the battery compartment hood is closed and locked correctly. – Release the emergency off switch (1) if it ...
  • Page 46 Starting up – Tilt the tiller in the driving area (3).  NOTE In areas (1) and (2), the electromagnetic brake is applied and it is not possible to drive the truck. 11538011651 EN - 02/2021...

  • Page 47: Checks And Actions Prior To Commissioning

    Checks and actions prior to commissioning Checks and actions prior to commissioning Checking the emergency shutdown  To check the operation of the emergency off switch, proceed as follows: – Start up the truck. – Drive the truck. – Press the emergency off switch (1). The truck stops immediately ●...

  • Page 48: Checking The Anti-Crush Safety Device

    Checks and actions prior to commissioning Checking the anti-crush safety de- vice Anti-crush safety function The machine moves in the opposite direction when the anti-crush button (2) is pressed. If the truck is being operated in narrow areas (such as in a lift for example), the operator may get stuck against the wall if care is not taken.

  • Page 49: Checking The Horn

    Checks and actions prior to commissioning Checking the horn  – Press the horn button (5) located on the up- per part of the tiller. – The horn sounds. 11538011651 EN - 02/2021...

  • Page 50: Truck Operating Instructions

    Truck operating instructions Truck operating instructions The trucks are designed for indoor and out- Speed must be reduced when moving over door use in non-hazardous atmospheres. The obstacles to prevent the truck from becoming temperature should be between -10°C and unbalanced and vibrations in the forklift opera- +45°C and the relative humidity of the air less tor's arms.
  • Page 51 Truck operating instructions Before using a side access truck, check that the bat- CAUTION tery is correctly locked. Risk of injury 11538011651 EN - 02/2021...

  • Page 52: Using The Display-Operating Unit

    Using the display-operating unit Using the display-operating unit Selection buttons  The operator selects the menus using the four selection buttons: The Blue Q button (1) to select Blue Q ● mode, hare mode or tortoise mode The left arrow button (2) to scroll left ●...
  • Page 53 Using the display-operating unit icon flashes and the (4) icon remains on with a new warning message Operator presence  The Operator present(1) indicator light comes on when the operator steps onto the detection platform. It turns off immediately afterwards. Temperature, settings and warning ...
  • Page 54 Using the display-operating unit Drive program  The drive program light (1) is permanently illu- minated when a travel mode is selected. There are three different drive modes: Tortoise mode (2) ● Hare mode (3) ● Blue Q mode (4) ●...
  • Page 55 Using the display-operating unit Settings menu  It is possible to access different settings through the Settings menu. – Select the Settings menu (1) This menu allows access to a drop-down menu (2) consisting of: Language ● Unit ● Date format ●...
  • Page 56 Using the display-operating unit Start-up screen  In addition to the various menus and lights mentioned above, additional data is available: The truck status menu (1) displays the ● truck menu The hourglass icon (2) indicates the operat- ● ing time of the truck The clock icon (3) indicates the time and ●...

  • Page 57: Driving Safety Guidelines

    Driving safety guidelines Driving safety guidelines Behaviour when driving Never sit on the dashboard to drive the ● truck Operators must obey the same rules within The truck must not be used as a stepladder ● the plant as on the road. They must drive at The truck is not designed to transport peo- ●...

  • Page 58: Driving

    Driving Driving Defining directions  The drive directions on a ride-on pallet truck are as follows: Forward travel: Direction of load arms (1) ● Reverse travel: Opposite direction to load ● arms (2) The load is positioned at the front. NOTE The drive directions are modified when the truck is used in pedestrian mode.

  • Page 59: Horn

    Driving – Press the upper part (2) of the drive switch  (3) with your thumb. – The speed increases with the movement of the drive switch. – When the drive switch is released, the truck brakes electrically. Reverse travel –...

  • Page 60: Drive Program

    Driving Drive program  The indicator light (1) is on during operation of the truck. The shape of the indicator light indi- cates the selected program. The truck is equipped with three different drive programs: Hare mode (3) ● BlueQ mode (4) ●...

  • Page 61: Ride-On Driving

    Driving Ride-on driving  WARNING Risk of the operator falling The side protection guardrails (1) prevent the opera- tor from falling while driving. Do not climb or sit on the side protection guardrails (1). – Lower the platform (2). – Raise the side protection guardrails (1). –...

  • Page 62: Pedestrian Driving

    Driving Pedestrian driving  This pallet truck can be used in pedestrian mode to facilitate manoeuvring in narrow spaces. – Raise the platform (1). – Push on the tab (2) to unlock the side pro- tection guardrails (3). – Fold down the side protection guardrails (3). –...
  • Page 63 Driving Unfolding the combi tiller – Pull on the lock (1) to unlock the tiller.  – Pull the handle of the tiller (2) towards you  to unfold it. 11538011651 EN - 02/2021...

  • Page 64: Using The Truck On A Slope

    Driving – Press one of the controls.  The forklift operator can use the truck with an increased safety distance. The combi tiller controls are operated in the same way as the standard tiller controls. Folding the combi tiller – Push on the tiller handles (3) to fold it. ...
  • Page 65 Driving Slopes must always be approached with great caution: Never attempt a slope whose gradient is ● greater than that specified in the truck's da- tasheet Make sure that the ground is clean, has a ● non-slip surface and that the route is clear Travelling up slopes ...
  • Page 66 Driving WARNING Risk of serious injury and/or serious damage to equipment Driving on slopes steeper than 10% is prohibited due to braking capacity and stability. The load being transported could tip over. Starting on a slope Proceed as follows: – Move the drive switch in the required direc- tion.

  • Page 67: Operating The Fleetmanager™ Option

    Operating the FleetManager™ option Operating the FleetManager™ option Description of the FleetManager option The FleetManager option allows you to control GSM: Global System for Mobile Communi- access to the truck. The option is a fleet man- cation agement system. Shock sensor You can access the system: Either by using a keypad This sensor allows you to record the shocks...

  • Page 68: Commissioning A Truck Equipped With The Fleetmanager™ Option

    Operating the FleetManager™ option Commissioning a truck equipped with the FleetManager™ option Commissioning a truck equipped with a  keypad or an electronic key – Turn the switch key to start the truck. – Enter the PIN code on the keypad. The PIN code consists of five to eight digits.

  • Page 69: Fleetmanager™ Option: Colour Code For The Leds

    Operating the FleetManager™ option FleetManager™ option: Colour code for the LEDs The LEDs can have different statuses and dif- ferent colours. Below is the list of the most common messages and their meanings. Malfunction Cause Solution LED status Signal transmitter LED 1 LED 2 Reading device...
  • Page 70 Operating the FleetManager™ option Malfunction Cause Solution LED status Signal transmitter LED 1 LED 2 Flashes quickly Lit continuously A shock has oc- Reset the shock Red colour Green colour curred The truck is The truck is con- switched on but is nected via a Blue- not moving.

  • Page 71: Disconnecting A Truck Equipped With The Fleetmanager™ Option

    Operating the FleetManager™ option Disconnecting a truck equipped with the FleetManager™ option NOTE Operators must not log off intentionally while driving. WARNING Access to the truck must be disabled. Unauthorised users are not allowed to use the truck. Disconnecting a truck equipped with a ...
  • Page 72 Operating the FleetManager™ option Disconnecting a truck equipped with an  RFID reading device – Park the truck in a safe place. – Briefly place the RFID card or the RFID transponder (4) in front of the reading de- vice (3). The LED (1) lights up for a second (red col- our).

  • Page 73: Using The On-Board Compressor Option

    Using the on-board compressor option Using the on-board compres-  sor option The on-board compressor option allows you to automatically pressurise the shock-absorbing platform bellows. This shock-absorbing platform reduces the vi- brations felt within the truck while driving. It can be adjusted in accordance with the weight of the forklift operator.

  • Page 74: Transporting Loads

    Transporting loads Transporting loads Load handling safety rules  WARNING Closely follow the following instructions before pick- ing up loads. Never touch or stand on moving parts of the truck (e.g. lifting device, pushing devices, work installations or devices for picking up loads). WARNING Take care not to trap hands or feet when operating the truck.

  • Page 75: Transporting Pallets Or Other Containers

    Transporting loads Transporting pallets or other con-  tainers As a general rule, loading units must be trans- ported one by one (e.g. pallets). Transporting several loading units at a time is only author- ised: when the safety preconditions are fulfilled. ●...

  • Page 76: Lifting And Lowering The Load Arms

    Transporting loads Lifting and lowering the load arms  NOTE Keep your hands on the tiller when lifting or lowering the load arms. Lifting the load arms: – Press the control button (1). The load arms are raised. Lowering the load arms: –...
  • Page 77 Transporting loads Before picking up a load  – Ensure that the load weight does not ex- ceed the capacity of the truck. – Also ensure that the load is stable and bal- anced, to avoid dropping any part of the load.
  • Page 78 Transporting loads Transporting a load  Observe the following recommendations: Drive forwards for optimum visibility ● Travel up or down slopes with the load up- ● hill Do not travel across the slope or make a U-turn Reverse travel is used for setting down the ●...

  • Page 79: Cold Store Usage (Optional)

    Cold store usage (optional) Cold store usage (optional)  CAUTION Standard trucks risk being subject to significant dam- age if used in extreme conditions. Only trucks with the Cold Store option may be used inside cold storage. Specific oil designed for cold stores must be used.
  • Page 80 Cold store usage (optional) Parking The truck must be parked outside of the cold store. Parking inside the cold store could cause seri- ous damage to the electrical and mechanical equipment (seals, hoses, rubber and synthetic parts). CAUTION Do not leave discharged or unused batteries in the cold store.

  • Page 81: Before Leaving The Truck

    Before leaving the truck Before leaving the truck – Choose a safe and level location. – Remove the switch key. – Set down the load and fully lower the load DANGER arms. Risk of injury! The load arms must touch the ground. It is prohibited to park the truck with the load lift sys- –...

  • Page 82: Handling The Battery

    Handling the battery Handling the battery Battery type Trucks can be fitted with different types of bat- tery. Comply with the information indicated on your battery's type plate, as well as with its features. WARNING The weight and size of the battery influence the sta- bility of the truck.

  • Page 83: Opening And Closing The Battery Hood

    Handling the battery Parking the truck securely When the battery is being worked on, the truck must be parked safely. The truck can only be restarted when the covers and connectors have been put back in the operating position. Opening and closing the battery ...

  • Page 84: Charging The Battery Using An External Charger

    Handling the battery Charging the battery using an exter- nal charger CAUTION Deep discharging may damage the battery. – Charge the battery immediately. The fixed socket on the truck (1) is located above the battery and under the battery hood. –...
  • Page 85 Handling the battery WARNING Explosive gases are generated during battery charg- ing. – Make sure that the area is well-ventilated. – Make sure that the battery hood remains open for the entire time the battery is charging. 11538011651 EN - 02/2021...

  • Page 86: On-Board Charger

    Handling the battery On-board charger Precautions for installation and use CAUTION The on-board charger means you no longer Risk of damage to the mains cable resulting in elec- tric shock and/or burns. have to use a charging room. This charger can be connected to any 2P+T 230 V 16 A Park the truck very close to the wall-mounted mains socket to avoid tensioning the charger's mains cable...

  • Page 87: Using The On-Board Charger

    Handling the battery The charger adapts automatically to the bat- Time protection tery discharge situation and therefore allows If the duration of phases I1 + P + U is more any type of partial charging to be carried out than 16 hours, the charger automatically ("opportunity charging").
  • Page 88 Handling the battery The on-board charger is intended to recharge the battery. – Switch off the truck. Do not pull the emergency stop handle. This operation cuts off the circuits and stops the battery from charging. – Connect the charger plug (1) to a mains socket.

  • Page 89: Adjusting The On-Board Charger

    Handling the battery CAUTION Risk of damage to the mains cable due to frequent operator handling. Risk of electric shock and/or burns! The mains cable must be regularly checked as part of periodic statutory checks and maintenance opera- tions. NOTE The on-board charger is not compatible with the Cold Store option.

  • Page 90: Changing The Vertical Access Battery

    Handling the battery Changing the vertical access bat- tery To change the battery, proceed as follows: – Immobilise the truck. – Lower the load arms. – Switch off the ignition and remove the key. – Press in the emergency off switch. –...
  • Page 91 Handling the battery extraction rollers (fitted with rollers) for easier handling of the battery. To change the battery, proceed as follows: – Immobilise the truck. – Lower the load arms. – Switch off the ignition and remove the key. – Press in the emergency off switch. –...
  • Page 92 Handling the battery – Operate and pull the locking handle (2) in  the direction indicated by the arrow. – Lift the locking bar (3) until the battery is  freed. 11538011651 EN - 02/2021...
  • Page 93 Handling the battery – Pull the battery onto the truck with extrac-  tion rollers or the roller frame – Replace the battery. Remove the dis- charged battery and position a charged bat- tery on the roller frame. – Position the truck with extraction rollers or the roller frame (4) in the upright position next to the battery compartment.
  • Page 94 Handling the battery – Push until a click is heard. The battery is  correctly installed. WARNING Risk of injury Ensure that the battery is in the end position and that the hook is correctly holding the battery. DANGER Risk of injury The battery is correctly positioned but is not yet locked.
  • Page 95 Handling the battery – Lower the latch of the battery compartment  door (if this option is selected). The door that is not attached to the side of the battery must be correctly locked. – Refit the battery hood. – Return the truck to service. WARNING Risk of injury Before restarting the truck, ensure that the battery is...

  • Page 96: Handling The Truck In An Emergency

    Handling the truck in an emergency Handling the truck in an emergency Truck towing procedure It is not possible to tow the truck with no elec- trical function. The electromagnetic brake re- mains in the closed position. Truck towing is authorised with a rigid connec- tion (tow bar) if the truck to be towed can no longer be braked.
  • Page 97 Handling the truck in an emergency – After towing, chock the truck to prevent it  from moving. – To re-establish brake operation, unscrew and remove the two screws (1). – Refit the covers. WARNING It is essential that the covers are correctly refitted be- fore the machine is used.

  • Page 98: Handling The Truck In Specific Situations

    Handling the truck in specific situations Handling the truck in specific situations Slinging the truck  DANGER Danger of truck falling Only use slings and a hoist of sufficient quality. Check the weight of the machine (including battery) in order to choose a suitable device. Refer to the technical features.

  • Page 99: Lifting The Truck

    Handling the truck in specific situations Lifting the truck  DANGER Danger of swinging Truck lifting must be performed carefully. For some work, it is necessary to lift the truck. – Lift the load arms. – Switch off the ignition and disconnect the battery connector.

  • Page 100: Transporting The Machine

    Handling the truck in specific situations The truck must be suitably protected from the DANGER effects of the weather during transport and Danger of death. storage. Do not stand within the hoist's operating radius or To load or unload the truck, use an inclined below the lifted truck.

  • Page 101: Maintenance

    Maintenance...

  • Page 102: General Maintenance Information

    Maintenance General maintenance information General maintenance information General The following instructions contain all the infor- mation required for maintenance of your truck. Carry out the various maintenance work in compliance with the maintenance plan. This will ensure that your truck is reliable and in good working order and that the warranty re- mains valid.

  • Page 103: Servicing And Maintenance Personnel Training And Qualification

    Maintenance General maintenance information Servicing and maintenance personnel training and qualification Truck maintenance must only be carried out The person responsible for carrying out the in- by qualified and authorised personnel. spection must have sufficient knowledge and experience to be able to assess the condition The annual inspection for prevention of acci- of the truck and the efficiency of the protective dents at work must be carried out by a person...

  • Page 104: Safety Guidelines For Maintenance

    Maintenance Safety guidelines for maintenance Safety guidelines for maintenance Servicing and maintenance measures To avoid accidents during servicing and main- – Ensure that there is no risk of the truck tenance operations, take all necessary safety moving or starting up unexpectedly. For this measures.

  • Page 105: Technical Data For Inspection And Maintenance

    Hydraulic system Hydraulic oil Transmission gear Transmission gear oil 1.1 l Traction motor 2.3 kW for EXH-SF 20 1F1 fuse Power: 300 A, quantity: 1 3 kW for EXH-SF 25 Steering unit ES30–24 (0.185 kW 3F1 fuse Power: 40 A, quantity: 1 Pump motor 1.2 kW for EXH-SF 20...

  • Page 106: Recommended Lubricants For The Exh-Sf 20 Model

    Maintenance Recommended lubricants for the EXH-SF 20 model Recommended lubricants for the EXH-SF 20 model Transmission gear oil DANGER Toxic products. Recommended oil: Oils and other consumables are toxic products. It is CLP PG220 DIN 51 517–3 advisable to handle and use them with the utmost care.

  • Page 107: Recommended Lubricants For The Exh-Sf 25 Model

    Maintenance Recommended lubricants for the EXH-SF 25 model Recommended lubricants for the EXH-SF 25 model Transmission oil CAUTION Recommended oil: Damage to equipment if non-recommended lubri- cants are used. SAE 85W 90 API GL4 Only use recommended lubricants. Only the lubri- cants listed below are approved by the manufacturer.

  • Page 108: Accessing The Technical Compartment

    Maintenance Accessing the technical compartment Accessing the technical com- partment WARNING Risk of injury Before removing anything, turn the ignition off and press the emergency off switch. To access the technical compartment, it is necessary to lift the top hood (1) and remove the front hood (2).
  • Page 109 Maintenance Accessing the technical compartment – Remove the front hood.  The technical compartment must be closed once the operation is finished. – Reposition the front hood (2). – Tighten the two screws (4) of the front hood. – Reposition the top hood (1). –...

  • Page 110: 1000-Hour Service Plan

    Maintenance 1000-hour service plan 1000-hour service plan Depending on the application, environmental conditions and driving style, the following proce- dures should be carried out every 1000, 2000, 3000, 4000, 6000, 7000, 8000 and 9000 hours Preparation Clean the truck Check the error codes using the diagnostic tool Chassis and equipment Check the condition of the load arms Check the electromagnetic brake and ensure that it is working correctly...

  • Page 111: 10,000-Hour Service Plan

    Maintenance 10,000-hour service plan Hydraulics Drain the hydraulic oil 10,000-hour service plan Depending on the application, environmental conditions and driving style, the following proce- dures should be carried out every 10,000 hours Information Carry out all 1000-hour maintenance work Carry out all 5000-hour maintenance work Motor Drain the transmission gear oil 11538011651 EN - 02/2021...

  • Page 112: Chassis, Bodywork And Fittings

    Maintenance Chassis, bodywork and fittings Chassis, bodywork and fittings Cleaning the truck Cleaning instructions – Park the truck. – Press the emergency off switch. CAUTION Electrical hazards The battery must always be disconnected during cleaning procedures. Washing the outside of the truck ...
  • Page 113 Maintenance Chassis, bodywork and fittings NOTE Only use dry cleaning products. ● Do not remove the cowlings. ● – Clean the electrical installations with a non- metal brush and dry with lightly compressed air. After washing – Carefully dry the truck (e.g. with com- pressed air).

  • Page 114: General Information On Battery Maintenance

    Maintenance Chassis, bodywork and fittings General information on battery maintenance DANGER NOTE Risk of injury The discharge indicators used to check the ● Before carrying out any operations on the electric in- battery must also be suitable for the type of stallation, turn the truck power supply off.

  • Page 115: Checking The Condition Of The Load Arms

    Maintenance Chassis, bodywork and fittings Checking the condition of the load  arms – Check that the load arms (1) show no signs of deformation, splits, heavy wear or cracks. CAUTION Truck damage If the carriage is damaged, have it changed by the After-Sales Service Centre.

  • Page 116: Steering And Wheels

    Maintenance Steering and wheels Steering and wheels Cleaning the pinion gear of the  steering geared motor – Immobilise the truck. – Lower the load arms. – Switch off the ignition and remove the key. – Press in the emergency off switch. –...

  • Page 117: Checking The Condition Of The Wheels

    Maintenance Steering and wheels Checking the condition of the  wheels – Raise the truck until the wheels are off the ground. – Check that the wheels rotate freely and re- move any objects that may obstruct them or prevent them from turning. CAUTION Risk of damaging the wheels In order to avoid any risk of damaging the wheel...

  • Page 118: Electrical Equipment

    Maintenance Electrical equipment Electrical equipment Cleaning and blowing air through  the electrical components CAUTION Electrical hazards Always disconnect the battery connector before working on an electrical component. – Press the emergency off switch. – Disconnect the battery connector. – Open the technical compartment. –...

  • Page 119: Checking The Battery Acid Level And Electrolyte Density

    Maintenance Electrical equipment Checking the battery acid level and  electrolyte density WARNING The electrolyte (diluted sulphuric acid) is poisonous and caustic! – Always wear suitable protective equipment (indus- trial goggles, safety gloves) when working on a battery. – Never wear a watch or jewellery when handling battery acid.

  • Page 120: Checking The Condition Of The Cables, Terminals And Battery Connector

    Maintenance Electrical equipment Checking the condition of the ca-  bles, terminals and battery connec- – Check that the cable insulation is undam- aged. – Check that there are no signs of heat build- up in the connections. – Check that the "+" and "-" output terminals are not sulphated (presence of white salt).

  • Page 121: Hydraulic Systems

    Maintenance Hydraulic systems Hydraulic systems Checking the hydraulic system for  leaks – Switch off the truck and disconnect the bat- tery connector. – Remove the hood of the technical compart- ment. – Inspect the hydraulic system: pipes, hoses and connections between the pump unit and the cylinders.

  • Page 122: Checking The Controlled Stabiliser Hydraulic System For Leaks

    Maintenance Hydraulic systems – Remove the hood of the technical compart-  ment. To ensure correct operation of the truck func- tions, the oil level must be between the mini- mum mark (3) and maximum mark (2) on the tank. –...

  • Page 123: Checking The Oil Level In The Controlled Stabiliser Circuit

    Maintenance Hydraulic systems In the event of leakage, please contact the Af- ter-Sales Service Centre. Checking the oil level in the control-  led stabiliser circuit – Switch off the truck and disconnect the bat- tery connector. – Remove the hood of the technical compart- ment.

  • Page 124: Storage And Decommissioning

    Maintenance Storage and decommissioning Storage and decommissioning Storage of truck Precautions should be taken if the truck must CAUTION not be used for a reasonably long period. The We recommend that you do not use a plastic sheet operations depend on the length of time it is as this encourages condensation to form.

  • Page 125: Permanent Putting Out Of Commission (Destruction)

    Maintenance Storage and decommissioning Permanent Putting Out of Commis- sion (Destruction) When scrapping the truck, it is necessary to: – Remove the various parts of the truck (cov- ers, battery, chains, motors etc.) – Sort out the components depending on their type: pipes, rubber components, lubricants, aluminium, iron etc.
  • Page 126 Maintenance Storage and decommissioning 11538011651 EN - 02/2021...

  • Page 127: Technical Features

    Technical features...

  • Page 128: Exh-Sf 20 And Exh-Sf 25 Datasheet

    Technical features EXH-SF 20 and EXH-SF 25 datasheet EXH-SF 20 and EXH-SF 25 datasheet 11538011651 EN - 02/2021...
  • Page 129 Technical features EXH-SF 20 and EXH-SF 25 datasheet DESCRIPTION 1.1 Manufacturer STILL 1.2 Model type EXH-SF 20 EXH-SF 25 Drive type: battery, diesel, petrol, LPG, Battery mains power Driving mode: manual, pedestrian, Standing standing, seated, order picking 1.5 Nominal capacity...
  • Page 130 Technical features EXH-SF 20 and EXH-SF 25 datasheet 4.9. Height of combi tiller in driving position, 1213/1438 min./max. (±5 mm) (mm) 4.19 Total length (+5 mm) (mm) Length to the load support face 4.20 2338 (±5 mm) (mm) 4.21 Total width (±5 mm)
  • Page 131 Technical features EXH-SF 20 and EXH-SF 25 datasheet Energy consumption according to kWh/h 0.42 0.51 standardised VDI cycle 6.7 Turnover output 177.5 Energy consumption at turnover out- kWh/h 0.91 1.68 MISCELLANEOUS EXH-SF 20 EXH-SF 25 8.1 Speed monitor (AC controller) Noise level at forklift operator's ears 10.7...
  • Page 132 Technical features EXH-SF 20 and EXH-SF 25 datasheet 11538011651 EN - 02/2021...
  • Page 133 Checks prior to start-up....36 EXH-SF 20 and EXH-SF 25 datasheet. . Cleaning the truck....
  • Page 134 Index FleetManager™ Colour code for the LEDs... 61 Noise emission values....16 Commissioning a truck equipped with a keypad or an electronic key.
  • Page 135 Index Starting up......37 Travelling up slopes....57 Steering.
  • Page 138 STILL GmbH 11538011651 EN - 02/2021...

This manual is also suitable for:

Exh-sf 25

Table of Contents

Save PDF