Related Manuals for Still HPT-20
Summary of Contents for Still HPT-20
- Page 1 Original instructions Hand pallet truck HPT-20 HPT-25 HPT-30 0053 0054 0055 0056 0057 50988046036 EN - 01/2021 - 01...
- Page 3 Internet address and QR code The information can be accessed at any time by pasting the address https://m.still.de/vdma in a web browser or by scanning the QR code. 50988046036 EN - 01/2021 - 01...
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Page 5: Table Of Contents
Table of contents Foreword Your industrial truck ........... General . - Page 6 Table of contents Hydraulic fluid ............Disposal of consumables.
- Page 7 Table of contents Decommissioning ........... . Parking the industrial truck securely .
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Page 9: Foreword
Foreword... -
Page 10: Your Industrial Truck
Foreword Your industrial truck Your industrial truck General The industrial trucks described in these oper- ating instructions are built to the applicable standards and safety regulations. The industri- al trucks are fitted with the most up-to-date technology It is now a matter of handling the trucks safely and maintaining their functionali- These operating instructions provide the nec- essary information to do this. -
Page 11: Ec/Eu Declaration Of Conformity
Foreword Your industrial truck EC/EU declaration of conformity EC/EU declaration of conformity STILL GmbH Berzeliusstraße 10 22113 Hamburg Germany We declare herewith that the machine Industrial truck type Hand pallet truck Model HPT 25, HPT 30, HPT 25 GA, HPT 25 ST, HPT 20 FL Serial number HLI0680000 –... -
Page 12: Information About The Documentation
The operating instructions can be reordered as a spare part from the STILL service centre. The personnel responsible for operating and maintaining the equipment must be familiar with these operating instructions. -
Page 13: Issue Date And Currentness Of Manual
Issue date and currentness of man- The issue date of this manual can be found on the title page. STILL is constantly engaged in the further de- velopment of industrial trucks. These operat- ing instructions are subject to change, and any claims based on the information and/or illus- trations contained in them cannot be asserted. -
Page 14: Typical Graphics
Foreword Information about the documentation NOTE For technical requirements that require special attention. ENVIRONMENT NOTE To prevent environmental damage. Typical graphics This documentation explains the (usually se- quential) chain of certain functions or opera- tions. Schematic views of an industrial truck are used to illustrate these procedures. -
Page 15: Environmental Considerations
Foreword Environmental considerations Environmental considerations Packaging During delivery of the industrial truck, certain parts are packaged to provide protection dur- ing transport. This packaging must be re- moved completely prior to commissioning. ENVIRONMENT NOTE The packaging material must be properly dis- posed of after delivery of the industrial truck. - Page 16 Foreword Environmental considerations 50988046036 EN - 01/2021 - 01...
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Page 17: Introduction
Introduction... -
Page 18: Proper Usage
Introduction Proper usage Proper usage The industrial truck described in these operat- ing instructions is suitable for lifting and trans- porting loads on pallets, see C hapter "Safety ⇒ regulations for handing loads", Page 38 . The industrial truck must only be used for its intended purpose as set out and described in these operating instructions! If the industrial truck is to be used for purpo-... -
Page 19: Impermissible Use
Introduction Impermissible use Impermissible use The operating company or operator, and not the manufacturer, is liable for any hazards caused by improper use (see also C hapter ⇒ "Definition of terms used for responsible per- sons", Page 18 ). CAUTION Use for purposes other than those described in these operating instructions is prohibited. -
Page 20: Place Of Use
Introduction Place of use Place of use The industrial truck can be used in buildings. The sites on which the industrial truck is used must comply with the current regulations (con- dition of the ground, lighting etc.). The floor areas must have an adequate load capacity (concrete, asphalt) and should have a smooth surface. -
Page 21: Residual Dangers, Residual Risks
Introduction Residual dangers, residual risks Residual dangers, residual risks Despite careful working and compliance with standards and regulations, the occurrence of other risks when using the industrial truck can- not be entirely excluded. The industrial truck and all other system com- ponents comply with current safety require- ments. - Page 22 Introduction Residual dangers, residual risks Risk of accident when transporting loads ● due to slipping or falling. Loss of stability due to the load being unsta- ● ble or the load slipping etc. Human error - Disregarding safety regula- ● tions.
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Page 23: Danger To Employees
Introduction Danger to employees Danger to employees In accordance with the German operating safety ordinance (BetrSichVO) and labour pro- tection law (ArbSchG), the operating company (see "Definition of terms used for responsible persons") must determine and assess hazards during operation, and establish what occupa- tional health and safety measures are required in respect of employees. -
Page 24: Specific Usage Risks As A Result Of Operating The Industrial Truck
Introduction Specific usage risks as a result of operating the industrial truck Specific usage risks as a re- sult of operating the industrial truck Approval from the manufacturer and, if appli- cable, the relevant authorities, must be ob- tained each time the truck is used in a manner that is different to how it is used normally, and in cases where the operator is not certain that he can use the truck correctly and without the... -
Page 25: Safety
Safety... -
Page 26: Definition Of Terms Used For Responsible Persons
Safety Definition of terms used for responsible persons Definition of terms used for responsible persons Operating company The operating company is the natural or legal person or group who uses the industrial truck or on whose authority the truck is used. The operating company must ensure that the industrial truck is used only for its proper pur- poses and in compliance with the safety regu-... -
Page 27: Operator
Safety Definition of terms used for responsible persons Operator This industrial truck may be used only by per- sons who have received sufficient instruction on control and operation, and proven their ability to handle this industrial truck safely to the operating company's responsible repre- sentative. -
Page 28: Basic Principles For Safe Operation
Safety Basic principles for safe operation Basic principles for safe operation Changes and retrofitting NOTE Changes and retrofitting are prohibited! Warning regarding non-original parts Original parts, attachments and accessories are specially designed for this industrial truck. We specifically draw your attention to the fact that parts, attachments and accessories sup- plied by other companies have not been tes- ted and approved by us. -
Page 29: Safety Tests
Safety Safety tests Safety tests Carrying out regular testing on the industrial truck Safety inspection based on time and ex- traordinary incidents The operating company must ensure that the industrial truck is checked by a competent per- son at least once a year or following unusual incidents. -
Page 30: Safety Regulations For Handling Consumables
Safety Safety regulations for handling consumables Safety regulations for handling consumables Permissible consumables WARNING Consumables can be dangerous. Observe the safety regulations when handling such materials. Please refer to the maintenance data table for the permissible substances that are necessary for operation (see C hapter "Maintenance da- ⇒ ... -
Page 31: Hydraulic Fluid
Safety Safety regulations for handling consumables WARNING There is a risk of slipping on spilled oil, particularly when combined with water! – Spilt oil should be removed immediately with oil- binding agents and disposed of according to the regulations. ENVIRONMENT NOTE Oil is a water-polluting substance! Always store oil in containers that comply ●... -
Page 32: Disposal Of Consumables
Safety Safety regulations for handling consumables ENVIRONMENT NOTE Hydraulic fluid is a water-polluting substance. Always store hydraulic fluid in containers ● that comply with regulations Avoid spills ● Spilt hydraulic fluid should be removed im- ● mediately with oil-binding agents and dis- posed of according to the regulations Dispose of old hydraulic fluid according to ●... - Page 33 Overviews...
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Page 34: General View
Overviews General view General view Tiller Forks Hydraulic pump Load castors Steering rollers 50988046036 EN - 01/2021 - 01... -
Page 35: Overview
Overviews Overview Overview Decal information: Lower load/Transport Nameplate load/Lift load/Do not drive on slopes Manufacturer's label text Decal information: Load capacity/Load cen- tre of gravity/Caution - read the operating in- structions 50988046036 EN - 01/2021 - 01... -
Page 36: Nameplate
Overviews Nameplate Nameplate It is possible to identify the industrial truck from the information on the nameplate. CE labelling Type Model Manufacturer's code Year of manufacture Tare weight Manufacturer Serial number Rated capacity 50988046036 EN - 01/2021 - 01... - Page 37 Operation...
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Page 38: Checks And Tasks To Be Carried Out Prior To Commissioning
Operation Checks and tasks to be carried out prior to commissioning Checks and tasks to be carried out prior to commissioning Visual inspections WARNING Damage or other defects on the industrial truck can result in accidents. If damage or other defects are identified on the in- dustrial truck during the following inspections, do not use the industrial truck until it has been repaired properly. -
Page 39: Fitting The Tiller
Operation Checks and tasks to be carried out prior to commissioning Fitting the tiller NOTE If the industrial truck is delivered without the tiller fitted, the tiller must be fitted before com- missioning. CAUTION Remove the locking pin (7) only after the tiller has been fitted on the pump unit. - Page 40 Operation Checks and tasks to be carried out prior to commissioning chain into the holding fixture on the lower lever, as shown in the illustration. 50988046036 EN - 01/2021 - 01...
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Page 41: Commissioning
Operation Commissioning Commissioning Steering The industrial truck can be steered by swivel- ling the tiller within the angle indicated (1). At maximum steering lock, the industrial truck can be turned in the smallest turning radius (Wa), see C hapter "Technical datasheet", ⇒ ... -
Page 42: Lifting
Operation Lifting Lifting Lifting system The following lifting system is fitted on this in- dustrial truck: Initial lift By performing pumping actions, the fork is lif- ted to the max. height (h3), see C hapter ⇒ "Technical datasheet", Page 65 . If the industrial truck is equipped with the fast- lift function, loads of up to approx. - Page 43 Operation Lifting Lifting the forks – Push "lift-lower" operating lever downwards (1). – Perform a pumping action with the tiller. The forks are raised. HPT10_035 Lowering the forks – Pull "lift-lower" operating lever upwards (2). The forks are lowered. HPT10_036 50988046036 EN - 01/2021 - 01...
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Page 44: Brakes
Operation Brakes Brakes Braking the industrial truck To brake the industrial truck, with or without a load, proceed as follows: – Move tiller (1) against the drive direction and use your muscular strength to reduce the speed of the industrial truck. WARNING Risk of crushing! If the truck is decelerated too quickly, the load could... -
Page 45: Parking Brake (Special Equipment)
Operation Brakes – Pull operating lever (1) on the tiller up- wards. The pallet is lowered and is braked by the ground. – Also brake the industrial truck as usual, see C hapter "Braking the industrial truck", ⇒ Page 36 . WARNING Risk of injury If travelling at a high speed, the load could slip for-... -
Page 46: Handling Loads
Operation Handling loads Handling loads Safety regulations for handing loads The safety regulations for handling loads are shown in the following sections. DANGER Danger to life! Stay away from the area beneath the raised forks. Never exceed the rated capacity indicated on the nameplate. -
Page 47: Taking Up Load
Operation Handling loads If possible, the load should rest on the back of the fork. The load must not protrude too far over the fork tips. Loads are to be picked up and transported be- tween the fork arms as close as possible to the centre. -
Page 48: Driving On Loading Bridges
Operation Handling loads "Definition of terms used for responsible per- sons", Page 18 ) has authorisation for use. – Drive the industrial truck with the forks for- wards into the lift without touching the shaft walls. – Park the industrial truck securely in the lift, C hapter "Parking the industrial truck ⇒ ... -
Page 49: Cold Store Application
Operation Cold store application Cold store application Cold store application The industrial truck is suitable for use in cold stores, see temperature ranges C hapter ⇒ "Technical datasheet", Page 65 . CAUTION Changing from a cold internal temperature to a warm outside temperature may result in the formation of condensation water. -
Page 50: Operation In Special Business Situations
Operation Operation in special business situations Operation in special business situations Transport When the industrial truck is driven onto a means of transport, note the following: The load/lifting capacity of the means of ● transport, ramps and loading bridges must be greater than the loading weight of the in- dustrial truck. -
Page 51: Decommissioning
Operation Decommissioning Decommissioning Parking the industrial truck securely WARNING Do not park the industrial truck on a slope. Make sure that the industrial truck cannot roll away unintentionally. Never park the industrial truck in areas where it could create risks for other traffic. –... -
Page 52: Cleaning
Operation Cleaning Cleaning Cleaning the industrial truck WARNING Risk of fire! Combustible fluids may not be used to clean the truck. CAUTION Failure to follow these instructions could result in damaged components! – Follow the manufacturer's guidelines for working with cleaning materials. –... -
Page 53: Maintenance
Maintenance... -
Page 54: General Maintenance Information
Maintenance General maintenance information General maintenance information Qualifications of personnel Only qualified and authorised personnel are allowed to perform maintenance work. The an- nual testing must be carried out by a qualified person. The examination and assessment by the qualified person must not be affected by operational and economic conditions and must be conducted solely from a safety perspective. -
Page 55: Intervals For Maintenance And Inspection
Maintenance General maintenance information Intervals for maintenance and in- spection The work must be performed by the author- ised service centre according to the mainte- nance intervals listed below. Servicing Function Maintenance work Chapter group Chassis Checking the condition, mounting and "Roller maintenance"... -
Page 56: Ordering Spare Parts And Wearing Parts
Ordering spare parts and wearing parts Spare parts can be requested and ordered from the STILL service centre. Only use spare parts as per the manufactur- er's instructions. The use of unapproved spare parts can result in an increased risk of acci- dents due to insufficient quality or incorrect as- signment. -
Page 57: Maintenance Data Table
Maintenance General maintenance information Maintenance data table Operating materi- Unit Model Specifications Dimension Hydraulic system All Hydraulic oil HVLP 46 Max. 0.3 l Steering rollers HPT 20 FL Nylon ø 200 x 50 mm HPT 25 GA Nylon, white ø 200 x 50 mm HPT 25 ST Nylon, white ø... -
Page 58: Safety Regulations For Maintenance
Maintenance Safety regulations for maintenance Safety regulations for maintenance General information To prevent accidents during maintenance and repair work, all necessary safety measures must be taken, e.g.: Ensuring that unintentional movement of ● the industrial truck is prevented. Ensuring that a raised lifting accessory can- ●... -
Page 59: Preparation For Maintenance
Maintenance Preparation for maintenance Preparation for maintenance Jacking up The industrial truck must be jacked up for some maintenance work. Make sure that the industrial truck is only jacked up on level sur- faces, and is secured against rolling and drop- ping. -
Page 60: Preserving Operational Readiness
Maintenance Preserving operational readiness Preserving operational readiness Roller maintenance The bearing surfaces of the steering rollers and load castors must not be damaged. – Change damaged or worn steering rollers and load castors for new ones of the same size, see C hapter "Technical datasheet", ⇒ ... - Page 61 Maintenance Preserving operational readiness – Check snap ring (2) on both sides on the steering rollers for damage and secure po- sitioning, and change if necessary. – Reattach the cover (HPT 25 ST only). HPS20_25_010 Checking the mounting of the load cas- ...
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Page 62: Servicing The Lifting System
Maintenance Preserving operational readiness Servicing the lifting system Check the initial lift for correct operation: – Press operating lever (1) downwards and perform a pumping action with the tiller. The initial lift must extend to the maximum height without jerking. HPT10_035 –... -
Page 63: Adjusting The Lowering Device
Maintenance Preserving operational readiness Adjusting the lowering device Lowering position – Park the industrial truck securely, see C hapter "Parking the industrial truck se- ⇒ curely", Page 43 . – Loosen the lock nut (1). – Lift the forks a little. –... - Page 64 Maintenance Preserving operational readiness – Move the operating lever (3) to the neutral position. – Perform a pumping action. This action must not lift the forks. If it does, turn the adjustment screw (2) clockwise until the forks are no longer lifted. Neutral position –...
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Page 65: Maintenance After 6 Months
Maintenance Maintenance after 6 months Maintenance after 6 months Other work that must be carried out – Perform all tasks required to maintain full operability; see the chapter entitled "Re- maining ready for operation". Checking the forks – Carry out a visual inspection of the forks (1) ... - Page 66 Maintenance Maintenance after 6 months Fill with hydraulic oil Oil volume Specifications 0.25 l HVLP 46 – Fully lower the fork. – Remove the nut (1) and screw (2) and tilt the hydraulic pump (3) backwards out of the chassis (4). –...
- Page 67 Maintenance Maintenance after 6 months – Carry out a function check. 50988046036 EN - 01/2021 - 01...
- Page 68 Maintenance Maintenance after 6 months 50988046036 EN - 01/2021 - 01...
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Page 69: Technical Data
Technical data... -
Page 70: Dimensions Hpt 25 / Hpt 25 Ga / Hpt 25 St / Hpt 30
Technical data Dimensions HPT 25 / HPT 25 GA / HPT 25 ST / HPT 30 Dimensions HPT 25 / HPT 25 GA / HPT 25 ST / HPT 30 50988046036 EN - 01/2021 - 01... - Page 71 Technical data Dimensions HPT 25 / HPT 25 GA / HPT 25 ST / HPT 30 50988046036 EN - 01/2021 - 01...
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Page 72: Dimensions Hpt 20 Fl
Technical data Dimensions HPT 20 FL Dimensions HPT 20 FL 50988046036 EN - 01/2021 - 01... -
Page 73: Technical Datasheet
Technical datasheet NOTE Values are valid for the standard devices. Var- iants may deviate from this data. Key data HPT 20 HPT 25 HPT 25 HPT 25 HPT 30 STILL STILL STILL STILL STILL Manufacturer GmbH GmbH GmbH GmbH GmbH... - Page 74 Technical data Technical datasheet Basic dimensions HPT 20 HPT 25 HPT 25 HPT 25 HPT 30 Lift height h3 (mm) Overall length l1 (mm) 1550 1550 1550 1550 1550 Overall width b1 (mm) s/e/l 40/160/ 55/150/ 55/150/ 55/150/ 55/150/ Dimensions of fork arm (mm) 1150 1150...
- Page 75 Index Address of manufacturer....General......After cleaning.
- Page 76 Index Operating procedures....Safety inspection....21 Operator.
- Page 78 STILL GmbH 50988046036 EN - 01/2021 - 01...
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