Still HPT 10 XE Original Instructions Manual
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Still HPT 10 XE Original Instructions Manual

Scissor lift pallet truck
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Original instructions
Scissor lift pallet truck
HPT 10 XE
HPT 10 XM
0058 0059
50988046052 EN - 10/2018

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  • Page 1 Original instructions Scissor lift pallet truck HPT 10 XE HPT 10 XM 0058 0059 50988046052 EN - 10/2018...
  • Page 3 • Information on transport, initial commis- sioning and storage of industrial trucks Internet address and QR code The information can be accessed at any time by pasting the address https://m.still.de/vdma in a web browser or by scanning the QR code. 50988046052 EN - 10/2018...

  • Page 5: Table Of Contents

    EC/EU declaration of conformity for HPT 10 XE ....... 3...
  • Page 6 HPT 10 XE lifting system controls ........
  • Page 7 Checking the electrical connections at the pump motor, HPT 10 XE ....72 Maintaining the electrical system, HPT 10 XE ....... 73 Maintenance after 6 months .
  • Page 8 Dimensions HPT 10 XE ........

  • Page 9: Foreword

    Foreword...

  • Page 10: Your Industrial Truck

    Foreword Your industrial truck Your industrial truck General The industrial trucks described in these op- erating instructions are built to the applicable standards and safety regulations. The indus- trial trucks are fitted with the most up-to-date technology It is now a matter of handling the trucks safely and maintaining their functional- ity.

  • Page 11: Ec/Eu Declaration Of Conformity For Hpt 10 Xe

    Foreword Your industrial truck EC/EU declaration of conformity for HPT 10 XE EC/EU declaration of conformity STILL GmbH Berzeliusstraße 10 22113 Hamburg Germany We hereby declare that the machine Industrial truck type Scissor lift pallet truck Model HPT 10 XE HLI0000000 –...

  • Page 12: Ec/Eu Declaration Of Conformity For Hpt 10 Xm

    Foreword Your industrial truck EC/EU declaration of conformity for HPT 10 XM EC/EU declaration of conformity STILL GmbH Berzeliusstraße 10 22113 Hamburg Germany We hereby declare that the machine Industrial truck type Scissor lift pallet truck Model HPT 10 XM HLI0000000 –...

  • Page 13: Information About Documentation

    The operating instructions can be reordered as a spare part from the STILL service centre. The personnel responsible for operating and maintaining the equipment must be familiar with these operating instructions.

  • Page 14: Issue Date And Currentness Of Manual

    Issue date and currentness of manual The issue date of this manual can be found on the title page. STILL is constantly engaged in the further development of industrial trucks. These operating instructions are subject to change, and any claims based on the information and/or illustrations contained in them cannot be asserted.

  • Page 15: Typical Graphics

    Foreword Information about documentation NOTE For technical requirements that require special attention. ENVIRONMENT NOTE To prevent environmental damage. Typical graphics This documentation explains the (usually sequential) chain of certain functions or operations. Schematic views of an industrial truck are used to illustrate these procedures. NOTE These schematic views are not representative of the structural state of the documented...

  • Page 16: Environmental Considerations

    Foreword Environmental considerations Environmental considerations Packaging During delivery of the industrial truck, certain parts are packaged to provide protection during transport. This packaging must be removed completely prior to commissioning. ENVIRONMENT NOTE The packaging material must be properly disposed of after delivery of the industrial truck.

  • Page 17: Introduction

    Introduction...

  • Page 18: Proper Usage

    Introduction Proper usage Proper usage The industrial truck described in these op- erating instructions is suitable for lifting and transporting loads on pallets, see ⇒ Chap- ter "Working with loads", P. 44. The industrial truck must only be used for its intended purpose as set out and described in these operating instructions! If the industrial truck is to be used for purposes...

  • Page 19: Impermissible Use

    Introduction Impermissible use Impermissible use The operating company or operator, and not the manufacturer, is liable for any hazards caused by improper use (see also ⇒ Chap- ter "Definition of terms used for responsible persons", P. 18). CAUTION Use for purposes other than those described in these operating instructions is prohibited.

  • Page 20: Place Of Use

    Introduction Place of use Place of use The industrial truck can be used in buildings. The sites on which the industrial truck is used must comply with the current regulations (condition of the ground, lighting etc.). The floor areas must have an adequate load capacity (concrete, asphalt) and should have a smooth surface.

  • Page 21: Residual Dangers, Residual Risks

    Introduction Residual dangers, residual risks Residual dangers, residual risks Despite careful working and compliance with standards and regulations, the occurrence of other risks when using the industrial truck cannot be entirely excluded. The industrial truck and all other system components comply with current safety requirements.
  • Page 22 Introduction Residual dangers, residual risks • Risk of accident when transporting loads due to slipping or falling. • Loss of stability due to the load being unstable or the load slipping etc. • Human error - Disregarding safety regula- tions. •...

  • Page 23: Danger To Employees

    Introduction Danger to employees Danger to employees In accordance with the German operating safety ordinance (BetrSichVO) and labour protection law (ArbSchG), the operating company (see "Definition of terms used for responsible persons") must determine and assess hazards during operation, and establish what occupational health and safety measures are required in respect of employees.

  • Page 24: Specific Usage Risks As A Result Of Operating The Industrial Truck

    Introduction Specific usage risks as a result of operating the industrial truck Specific usage risks as a result of operating the industrial truck Approval from the manufacturer and, if appli- cable, the relevant authorities, must be ob- tained each time the truck is used in a manner that is different to how it is used normally, and in cases where the operator is not certain that he can use the truck correctly and without the...

  • Page 25: Safety

    Safety...

  • Page 26: Definition Of Terms Used For Responsible Persons

    Safety Definition of terms used for responsible persons Definition of terms used for responsible persons Operating company The operating company is the natural or legal person or group who uses the industrial truck or on whose authority the truck is used. The operating company must ensure that the industrial truck is used only for its proper pur- poses and in compliance with the safety reg-...
  • Page 27 Safety Definition of terms used for responsible persons the industrial truck to be tested and the risk being assessed. 50988046052 EN - 10/2018...

  • Page 28: Operator

    Safety Definition of terms used for responsible persons Operator This industrial truck may be used only by per- sons who have received sufficient instruction on control and operation, and proven their ability to handle this industrial truck safely to the operating company's responsible repre- sentative.

  • Page 29: Essentials For Safe Operation

    Safety Essentials for safe operation Essentials for safe operation Changes and retrofitting NOTE Changes and retrofitting are prohibited! Warning regarding non-original parts Original parts, attachments and accessories are specially designed for this industrial truck. We specifically draw your attention to the fact that parts, attachments and accessories supplied by other companies have not been tested and approved by us.

  • Page 30: Safety Inspections

    Safety Safety inspections Safety inspections Carrying out regular testing on the industrial truck Safety inspection based on time and extraordinary incidents The operating company must ensure that the industrial truck is checked by a competent person at least once a year or following unusual incidents.

  • Page 31: Safety Regulations For Handling Consumables

    Safety Safety regulations for handling consumables Safety regulations for handling consumables Permissible consumables WARNING Consumables can be dangerous. Observe the safety regulations when handling such materials. Please refer to the maintenance data table for the permissible substances that are nec- essary for operation (see ⇒...

  • Page 32: Hydraulic Fluid

    Safety Safety regulations for handling consumables WARNING Prolonged intensive contact with the skin can result in dryness and irritate the skin! – Avoid contact and consumption. – Wear protective gloves. – After any contact, wash the skin with soap and water, and then apply a skin care product.

  • Page 33: Battery Acid

    Safety Safety regulations for handling consumables WARNING These fluids are pressurised during operation of the truck and are hazar- dous to your health. – Do not allow the fluids to come into contact with the skin. – Avoid inhaling spray. –...

  • Page 34: Disposal Of Consumables

    Safety Safety regulations for handling consumables WARNING Battery acid contains dissolved sulphuric acid. This is corrosive. – When working with battery acid, use appropriate PSA (rubber gloves, apron, protection goggles). – When working with battery acid, never wear a watch or jewellery. –...

  • Page 35: Emissions

    Noise emissions The HPT 10 XE scissor lift pallet truck emits the following sound-pressure levels: Continuous sound pressure level at the HPT 10 XE scissor lift pallet truck < 70 dB(A) Battery WARNING During charging, the battery releases a mixture of oxygen and hydrogen (detonating gas).
  • Page 36 Safety Safety regulations for handling consumables 50988046052 EN - 10/2018...

  • Page 37: Overviews

    Overviews...

  • Page 38: General View

    Overviews General view General view General view HPT 10 XE HPT10_003 Tiller Steering rollers Gas spring Stabilisers Battery cover Forks Emergency stop switch Load castors Pump motor cover Lift cylinder 50988046052 EN - 10/2018...

  • Page 39: General View Hpt 10 Xm

    Overviews General view General view HPT 10 XM HPT10_033 Tiller Steering rollers Lift cylinder Stabilisers Hydraulic oil tank Forks Hydraulic pump Load castors 50988046052 EN - 10/2018...

  • Page 40: Identification Points

    Overviews Identification points Identification points Overview HPT 10 XE STILL GmbH Berzeliusstr. 10 D-22113 HAMBURG MODEL: CODE: SERIAL NO: DATE OF MANUF: CAPACITY 1000 2205 NET WEIGHT Kg Min Kg Max 20 BATTERY Lbs Min 33 Kg Max 44 VOLTAGE...

  • Page 41: Overview Hpt 10 Xm

    Overviews Identification points Overview HPT 10 XM STILL GmbH Berzeliusstr. 10 D-22113 HAMBURG MODEL: CODE: SERIAL NO: DATE OF MANUF: CAPACITY NET WEIGHT 600 mm HPT10_034 Decal information: Lower load / Transport Warning sign: Caution / Stay away from the...

  • Page 42: Nameplate

    Overviews Identification points Nameplate It is possible to identify the industrial truck from STILL GmbH Berzeliusstr. 10 the information on the nameplate. D-22113 HAMBURG MODEL: CODE: SERIAL NO: DATE OF MANUF: CAPACITY 1000 2205 NET WEIGHT Kg Min Kg Max 20...

  • Page 43: Operation

    Operation...

  • Page 44: Checks And Operations Prior To Commissioning

    Operation Checks and operations prior to commissioning Checks and operations prior to commissioning Visual inspections WARNING Damage or other defects on the industrial truck can result in accidents. If damage or other defects are identified on the industrial truck during the following inspections, do not use the industrial truck until it has been repaired properly.

  • Page 45: Commissioning

    Operation Commissioning Commissioning Steering The industrial truck can be steered by swivel- ling the tiller within the angle indicated (1). At maximum steering lock, the industrial truck can be turned in the smallest turn- ing radius (Wa), see ⇒ Chapter "Technical datasheet", P.

  • Page 46: Lifting

    When the scissor lift is raised mechanically, the lift cylinder raises the forks continuously up to the max. height (h3). HPT10_028 HPT 10 XE lifting system controls DANGER Danger to life! Stay away from the area beneath the raised forks.

  • Page 47: Hpt 10 Xm Lifting System Controls

    Operation Lifting Lifting the forks – Press "lift-lower" control switch (1) upwards. The forks are raised. HPT10_006 Lowering the forks – Press "lift-lower" control switch (1) down- wards. The forks are lowered. HPT10_008 HPT 10 XM lifting system controls DANGER Danger to life! Stay away from the area beneath the raised forks.
  • Page 48 Operation Lifting DANGER Risk of accidents! Do not step onto the forks. Do not lift people. Never grab or climb on moving parts of the industrial truck. When transporting loads, the forks must be in the low position, with a maximum clearance of 300 mm from the ground.

  • Page 49: Brakes

    Operation Brakes Brakes Braking the industrial truck To brake the industrial truck, with or without a load, proceed as follows: – Move tiller (1) against the drive direction and use your muscular strength to reduce the speed of the industrial truck. WARNING Risk of crushing! If the truck is decelerated too quickly, the load could...

  • Page 50: Parking Brake (Special Equipment)

    Operation Brakes HPT 10 XE – Press switch (1) on the tiller downwards. The pallet is lowered and is braked by the ground. HPT10_006 HPT 10 XM – Pull operating lever (1) on the tiller upwards. The pallet is lowered and is braked by the ground.
  • Page 51 Operation Brakes Operating the parking brake – Pull locking lever (2) and at the same time move operating lever (1) from lower position (A) to upper position (B). – Release the locking lever (2) again. The parking brake is now applied. Releasing the parking brake –...

  • Page 52: Working With Loads

    Operation Working with loads Working with loads Safety regulations when handing loads The safety regulations for handling loads are shown in the following sections. DANGER Danger to life! Stay away from the area beneath the raised forks. Never exceed the rated capacity indicated on the nameplate.

  • Page 53: Taking Up Loading Units

    Operation Working with loads Taking up loading units To make sure that the load is securely sup- ported, it must be ensured that the fork is positioned as far as possible under the load. If possible, the load should rest on the back of the fork.

  • Page 54: Driving On Lifts

    Operation Working with loads Driving on lifts For this industrial truck, the operator may only use lifts with a sufficient load capacity and which the operating company (see ⇒ Chap- ter "Definition of terms used for responsible persons", P. 18) has authorisation for use. –...

  • Page 55: Cold Store Application

    Operation Cold store application Cold store application Cold store application The industrial truck is suitable for use in cold stores, see temperature ranges ⇒ Chap- ter "Technical datasheet", P. 7-84. CAUTION Changing from a cold internal temperature to a warm outside temperature may result in the formation of condensation water.

  • Page 56: Operation In Special Situations

    Operation Operation in special situations Operation in special situations Transport When the industrial truck is driven onto a means of transport, note the following: • The load/lifting capacity of the means of transport, ramps and loading bridges must be greater than the loading weight of the industrial truck.

  • Page 57: Handling The Battery

    Operation Handling the battery Handling the battery Removing and attaching the battery cover Removal – Park the industrial truck securely, see ⇒ Chapter "Parking the industrial truck securely", P. 5-53 – Unscrew the actuation button for emer- gency stop switch (1). –...
  • Page 58 Operation Handling the battery – Remove battery cover (1), see⇒ Chap- ter "Removing and attaching the battery cover", P. 5-49 – Plug the battery charging cable into socket (2). – Plug the mains plugs of the battery charger into a sufficiently protected 230-V isolated socket.

  • Page 59: Changing The Battery

    Operation Handling the battery Changing the battery – Park the industrial truck securely, see ⇒ Chapter "Parking the industrial truck securely", P. 5-53 – Remove battery cover (1), see ⇒ Chap- ter "Removing and attaching the battery cover", P. 5-49. HPT10_015 –...

  • Page 60: Behaviour In Emergencies

    Operation Behaviour in emergencies Behaviour in emergencies Emergency shutdown In an emergency, all electrical functions on the industrial truck can be shut down. – Press the emergency stop switch (1). WARNING Pressing emergency stop switch (1) shuts down the industrial truck's electrical functions. This safety system may only be used in an emer- gency or for safely parking the industrial truck.

  • Page 61: Decommissioning

    Operation Decommissioning Decommissioning Parking the industrial truck securely WARNING Do not park the industrial truck on a slope. Make sure that the industrial truck cannot roll away unintentionally. Never park the industrial truck in areas where it could create risks for other traffic. –...

  • Page 62: Cleaning

    Operation Cleaning Cleaning Cleaning the industrial truck WARNING Risk of fire! Combustible fluids may not be used to clean the truck. CAUTION Failure to follow these instructions could result in damaged components! – Follow the manufacturer's guidelines for working with cleaning materials. –...
  • Page 63 Operation Cleaning CAUTION Risk of short circuit! – If any humidity has penetrated the motor of an electric industrial truck, despite the precautio- nary measures taken, this must first be dried out using compressed air. 50988046052 EN - 10/2018...
  • Page 64 Operation Cleaning 50988046052 EN - 10/2018...

  • Page 65: Maintenance

    Maintenance...

  • Page 66: General Maintenance Information

    Maintenance General maintenance information General maintenance information Qualifications of personnel Only qualified and authorised personnel are allowed to perform maintenance work. The annual testing must be carried out by a qualified person. The examination and assessment by the qualified person must not be affected by operational and economic conditions and must be conducted solely from a safety perspective.

  • Page 67: Intervals For Maintenance And Inspection

    Function Chapter Maintenance work group Carry out all servicing work Carry out all maintenance work after 3 months Electrics / "Maintenance of the HPT 10 XE pump Checking for wear of the carbon brushes Electronics motor" 50988046052 EN - 10/2018...
  • Page 68 Maintenance General maintenance information Maintenance after 12 months Function Chapter Maintenance work group Carry out all servicing work Carry out all maintenance work after 3 months Carry out all maintenance work after 6 months Performing an oil change "Change the hydraulic oil" Hydraulics Checking the high-pressure valve "Check the high-pressure valve"...

  • Page 69: Ordering Spare Parts And Wearing Parts

    Ordering spare parts and wearing parts Spare parts can be requested and ordered from the STILL service centre. Only use spare parts as per the manufac- turer's instructions. The use of unapproved spare parts can result in an increased risk of accidents due to insufficient quality or incor-...

  • Page 70: Maintenance Data Table

    Maintenance General maintenance information Maintenance data table Operating materials Specification Unit Dimension HPT 10 XE hydraulic Hydraulic oil HVLP32 Max. 1.75l system HPT 10 XM hydraulic Hydraulic oil HVLP32 Max. 0.7l system Carbon brushes Minimum dimension 10.5 mm 1.6 kW pump motor ø...

  • Page 71: Safety Regulations For Maintenance

    Maintenance Safety regulations for maintenance Safety regulations for maintenance General information To prevent accidents during maintenance and repair work, all necessary safety measures must be taken, e.g.: • Ensuring that unintentional movement of the industrial truck is prevented. • Ensuring that a raised lifting accessory cannot be lowered when work is being carried out beneath it.

  • Page 72: Preparation For Maintenance

    Maintenance Preparation for maintenance Preparation for maintenance Jacking up The industrial truck must be jacked up for some maintenance work. Make sure that the industrial truck is only jacked up on level surfaces, and is secured against rolling and dropping. WARNING For electric industrial trucks, the battery cables must be disconnected before the industrial truck is...

  • Page 73: Maintenance

    ⇒ Chapter "Technical datasheet", P. 7-84. CAUTION Incorrectly adjusted steering rollers or load castors could lead to problems with stability. – This adjustment must only be made by the STILL service centre. HPT10_021 Checking the mounting of the steering rollers –...

  • Page 74: Maintaining The Battery

    Maintenance Maintenance Checking the mounting of the load castors – Check snap ring (1) on both sides on the load castors for damage, and change if necessary. HPT10_022 Maintaining the battery NOTE Battery maintenance must be performed in accordance with the specifications from the battery manufacturer! WARNING There is a risk of damage, short...

  • Page 75: Servicing The Lifting System

    "Removing and attaching the battery cover", P. 5-49. HPT10_020 Servicing the lifting system HPT 10 XE Check the function of the scissor lift: – Press lift-lower control button (1) upwards. The scissor lift must extend to the maximum height without jerking.
  • Page 76 Maintenance Maintenance HPT 10 XM Check the function of the scissor lift: – Press operating lever (1) downwards and perform a pumping action with the tiller. The scissor lift must extend to the maximum height without jerking. – Pull the operating lever upwards. The scissor lift must retract again without jerking.

  • Page 77: Maintenance After 3 Months

    Maintenance Maintenance after 3 months Maintenance after 3 months Other tasks – Perform all tasks required to maintain full operability; see the chapter entitled "Remaining ready for operation". Checking the forks – Carry out a visual inspection of the forks (1) for excessive deformation or cracks, and have them repaired as necessary.

  • Page 78: Checking The Hydraulic Oil Level And Hydraulic System For Leaks

    Maintenance Maintenance after 3 months Checking the hydraulic oil level and hydraulic system for leaks Checking the hydraulic oil level, HPT 10 – Lower the forks. – Remove battery cover (1), see ⇒ Chap- ter "Removing and attaching the battery cover", P.
  • Page 79 Maintenance Maintenance after 3 months Checking the lift cylinders and connec- HPT10_026 tions for leaks, HPT 10 XE – Check the hose connection screw joints for leaks. – Check the connections, cylinders and pump motor for leaks. – Tighten any leaking connections and repair or change the faulty cylinder as necessary.

  • Page 80: Checking The Electrical Connections At The Pump Motor, Hpt 10 Xe

    – Attach plastic covering (2). – Screw in screws (1). HPT10_047 Checking the electrical connections at the pump motor, HPT 10 XE – Check the mountings, condition and insula- tion of the wiring at the pump motor. NOTE Oxidised connections and faulty wiring lead to voltage drops causing disturbance.

  • Page 81: Maintaining The Electrical System, Hpt 10 Xe

    Maintenance Maintenance after 3 months Maintaining the electrical system, HPT 10 XE Checking connections and cables at the battery – Remove the battery cover, see ⇒ Chap- ter "Removing and attaching the battery cover", P. 5-49. – Check the condition of the cables (1) and battery terminals, lubricate with battery grease as necessary.
  • Page 82 Maintenance Maintenance after 3 months 50988046052 EN - 10/2018...

  • Page 83: Maintenance After 6 Months

    Before refitting, check that there is no trace of burning on the collector. If old carbon brushes are used, make sure that you do not turn or cant them. Contact the STILL service centre. – Reattach cover (2). 50988046052 EN - 10/2018...
  • Page 84 Maintenance Maintenance after 6 months – Connect connecting cable (1) in accor- dance with the marking and make sure that the polarity is correct. – Attach the battery cover, see ⇒ Chap- ter "Removing and attaching the battery cover", P. 5-49. 50988046052 EN - 10/2018...

  • Page 85: Maintenance After 12 Months

    – Note safety regulations for working with hydraulic oil, see ⇒ Chap- ter "Oils", P. 3-23. HPT 10 XE – Jack up the industrial truck, see ⇒ Chap- ter "Jacking up", P. 6-64. – Place a suitable collection container under drain plug (1).
  • Page 86 Maintenance Maintenance after 12 months HPT 10 XM – Park the industrial truck securely, see ⇒ Chapter "Parking the industrial truck securely", P. 5-53. – Unscrew screws (1). – Remove plastic covering (2). HPT10_046 – Remove filler cap (3). – Siphon off all of the remaining oil. ENVIRONMENT NOTE Dispose of used oil according to applicable •...

  • Page 87: Regular Safety Inspection

    Maintenance Maintenance after 12 months Regular safety inspection The regular safety inspection is to be carried out once a year, see⇒ Chapter "Carrying out regular testing on the industrial truck", P. 3-22 Checking the high-pressure valve DANGER Danger to life! Make sure that stability is guaranteed.
  • Page 88 Maintenance Maintenance after 12 months 50988046052 EN - 10/2018...

  • Page 89: Technical Data

    Technical data...

  • Page 90: Dimensions Hpt 10 Xe

    Technical data Dimensions HPT 10 XE Dimensions HPT 10 XE HPT10_042 50988046052 EN - 10/2018...

  • Page 91: Hpt 10 Xm Dimensions

    Technical data HPT 10 XM dimensions HPT 10 XM dimensions HPT10_048 50988046052 EN - 10/2018...

  • Page 92: Technical Datasheet

    Technical data Technical datasheet Technical datasheet NOTE Values are valid for the standard devices. Variants may deviate from them. Characteristics HPT 10 XE HPT 10 XM Manufacturer STILL GmbH STILL GmbH Operation: manual, accompanied, stand- Manual Manual ing, seated, order picking...
  • Page 93 Technical data Technical datasheet HPT 10 XE HPT 10 XM Turning radius Wa (mm) 1445 1340 Aisle width for pallet 1000x1200 longitudi- Ast (mm) 1945 1840 Performance data HPT 10 XE HPT 10 XM Lifting speed with/without load 0.13/0.06 Lowering speed with/without load 0.08/0.13...
  • Page 94 Technical data Technical datasheet 50988046052 EN - 10/2018...
  • Page 95 Battery acid ..... . 25 HPT 10 XE ..... 2 Before the load pick-up .
  • Page 96 Lifting system ..... 38 HPT 10 XE ....67 Regular testing .
  • Page 97 Index Taking up loading units ....45 Visual inspections ....36 Technical datasheet .
  • Page 100 STILL GmbH 50988046052 EN – 10/2018...

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